ASAP 2020

Service Manual

May 2010

Windows is a registered trademark of Microsoft Corporation.

Micromeritics Instrument Corporation, 2010. All rights reserved.

ASAP 2020 Service

Table of Contents

TABLE OF CONTENTS
1. GENERAL INFORMATION 2. FUNCTIONAL DESCRIPTION 3. ANALYSIS SEQUENCE 4. PREINSTALLATION 5. INSTALLATION 6. OPERATOR TRAINING 7. MAINTENANCE DOCUMENTS 8. CALIBRATION PROCEDURE 9. MECHANICAL AND ELECTRICAL DRAWINGS 10. SERVICE PARTS 11. SOFTWARE 12. OPERATORS MANUAL 13. SERVICE TRAINING

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Organization of the Manual

1. GENERAL INFORMATION
This service manual contains information and instructions for providing instrument service on the Micromeritics ASAP 2020, and is intended for use by Micromeritics' factory-trained and supported service personnel.

Organization of the Manual

The service manual is organized as follows:
Chapter 1 GENERAL INFORMATION Provides general information about the service manual and its contents. Chapter 2 FUNCTIONAL DESCRIPTION Provides a functional description of analyzer components. Chapter 3 ANALYSIS SEQUENCE Provides a description of the analysis sequence. Chapter 4 PREINSTALLATION Provides Preinstallation requirements and checklist. Chapter 5 INSTALLATION Provides Installation Instructions. Chapter 6 OPERATOR TRAINING Provides a checklist for training operators on the use of the analyzer. Chapter 7 MAINTENANCE DOCUMENTS Provides scheduled maintenance documents. Chapter 8 CALIBRATION PROCEDURE Provides a copy of the Factory Calibration Procedure.

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Chapter 9

MECHANICAL AND ELECTRICAL DRAWINGS Contains mechanical and electrical drawings.

Chapter 10

SERVICE PARTS Contains a list of service replacement parts.

Chapter 11

SOFTWARE Contains a demo version of the software?

Chapter 12

OPERATORS MANUAL Provides links to current versions of the operator manuals.

Chapter 13

SERVICE TRAINING Provides a syllabus for training service personnel.

Using This Manual

This manual is most efficiently used from the Micromeritics web site. However, it can be downloaded to a portable media device, such as a CD or a USB stick.

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Functional Description

2. FUNCTIONAL DESCRIPTION
Double-click on the following link to access the functional description of the ASAP 2020. ASAP 2020 Functional Description

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Analysis Sequence

3. ANALYSIS SEQUENCE

NOT AVAILABLE AT THIS TIME.

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Preinstallation

4. PREINSTALLATION
This chapter contains the Preinstallation Instructions and Checklist for the ASAP 2020. This document helps to ensure that the customer has prepared the laboratory for installation of the instrument and that the supplies, equipment, and personnel are available for installation. Double-click on the following link to access the preinstallation instructions and checklist. Preinstallation Instructions and Checklist, P/N: 202-42870-01.

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Installation

5. INSTALLATION
Double-click on the following link to access the installation instructions and checklist. ASAP 2020 Installation Instructions and Checklist, P/N: 202-42870-02

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Operator Training

6. OPERATOR TRAINING
The Operator Training Checklist is used in conjunction with the operators manual and software to train the person(s) who will be operating the analyzer. Double-click one of the following links to access the operator training checklist. ASAP 2020 Physi Operator Training Checklist, P/N: 202-42870-03. ASAP 2020 Chemi Operator Training Checklist, P/N: 202-42870-04.

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Maintenance Documents

7. MAINTENANCE DOCUMENTS
The documents listed below are included in Service PM kits, which may be purchased by the user for proper maintenance of his analyzer. Use of these PM plans also help to prolong the life of the analyzer. Maintenance Schedule, P/N: 202-42890-00 Scheduled Maintenance Checklist, P/N: 202-42891-00 Scheduled Maintenance Procedures P/N: 202-42892-00 As-Found Datasheet, P/N: 202-42893-00 Calibration Certificate, P/N: 202-42894-00

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Calibration Procedure

8. CALIBRATION PROCEDURE
This chapter contains the calibration and test procedure used in Micromeritics Final Assembly Department. It is provided as a reference so that you will be familiar with the calibration procedures and instrument tests that are performed on the instrument during manufacture. The methods used at the factory may differ from the methods documented in Chapter 7, Maintenance Documents. Use the established service calibration and test procedure unless otherwise directed by a Micromeritics Service Managers or Service Specialist. Product Calibration Procedure, P/N: 202-34000-76.

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Block Diagrams

9. MECHANICAL AND ELECTRICAL DRAWINGS

This section contains mechanical and electrical drawings for the ASAP 2020. These drawings show assemblies in great detail. Some parts listed in these prints may be available only as an assembly or in a kit. Double-click on the part number to view the drawing. Do not provide copies of these drawings to a customer.

Block Diagrams
Print Number Description

202-10000-00 202-49001-54

Mechanical Block Diagram Electrical Block Diagram

Mechanical
Print Number Description

202-25850-00 202-25849-00 202-34002-00 202-34012-01 202-34010-00 202-34021-00 202-34045-00 202-34011-XX 201-34011-00 202-34040-00 202-42803-00 300-34005-00 202-34030-00 202-34003-00 202-34001-00 202-34000-00

Analysis Dewar Cold trap Dewar Card Cage Assembly Inlet manifolds Analysis Module Chemi Port Hybrid Alcatel Assembly Analysis Manifold Assembly Furnace Assembly Hybrid Pump Module Assembly Dry Vac Pump Rebuild Elevator Assembly Degas Assembly Power Supply Cabinet Assembly Semifinal Assembly

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Electrical
Print Number Description

202-17702-011 202-17702-511 202-17704-011 202-17704-511 202-17705-011 202-17705-511 202-17706-011 202-17706-511 202-17707-011 202-17707-511 202-17708-011 202-17708-511 202-17709-011 202-17709-511 202-17710-011 202-17710-511 202-60808-00 202-60809-00 300-17700-011 300-17700-511 300-17703-011 300-17703-511 300-17705-011 300-17705-511 921-17718-01 921-17718-51 950-60816-00

Chemi Interface Chemi Interface Schematic Xdcr Hires ADC Xdcr Hires ADC Schematic Magnelatch Driver Magnelatch Driver Schematic Xfcr Interface VIF Xfcr Interface VIF Schematic Power Distribution Power Distribution Schematic Chemi Interconnect Chemi Interconnect Schematic HiVac Interconnect HiVac Interconnect Schematic Degas Comm Control Degas Comm Control Schematic 25 psi Pressure Xdcr Cable Xfrmr Assembly 1386EX CPU 1386EX CPU Schematic Valve Driver and GPIO Valve Driver and GPIO Schematic Elevator Control Elevator Control Schematic Thermocouple Amp Thermocouple Amp Schematic Analysis Vac Transducer Assembly

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Service Parts

10. SERVICE PARTS

PART NUMBER 003/22012/00 003/22610/00 003/22617/00 003/22626/00 003/40050/00 003/40051/00 003/60823/00 004/25006/00 004/25013/00 004/25022/00 004/25103/00 004/25104/00 004/25105/00 004/25106/00 004/25116/00 004/25117/00 004/25131/00 004/25132/00 004/25459/00 004/25465/00 004/25466/00 004/25468/01 004/25469/00 004/25471/00 004/25474/00

DESCRIPTION Controller, Temp Valve, Servo, 24V Valve, Solenoid 24VDC Valve, Solenoid Power Supply, 24V, 6A Power Supply, Quad, Univ. Assy, Cable, Vac. Transducer O-ring, -006 BUNA-N O-ring, -013 Viton O-ring, -012 BUNA-N Ferrule, Front, -In Teflon Ferrule, Rear, -In Nylon Ferrule, Front, 3/8-In Teflon Ferrule, Rear, 3/8-In Nylon Ferrule, Front, -In Teflon Ferrule, Rear, -In Nylon Ferrule, Front, 1/8-In Teflon Ferrule, Rear, 1/8-In Nylon Plunger, Valve Kalrez Seat O-ring, -010 Kalrez O-ring, -010 BUNA-N O-ring, -007 BUNA-N O-ring, -014 BUNA-N O-ring, -018 BUNA-N O-ring, -013 Kalrez

QUANTITY 1 EA 1 EA 6 EA 6 EA 1 EA 1 EA 2 EA 6 EA 6 EA 6 EA 25 EA 25 EA 25 EA 25 EA 25 EA 25 EA 25 EA 25 EA 16 EA 6 EA 6 EA 6 EA 6 EA 6 EA 6 EA

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PART NUMBER 004/25502/00 004/25674/00 004/25913/00 004/25936/00 004/25940/00 201/22600/00 202/17704/011 202/17705/011 202/17706/011 202/17709/011 202/60808/00 240/60816/01 240/60817/02 250/25608/00 250/25627/00 300/17700/011 510/60829/00 510/60842/00 950/60816/00 004/61701/02 202/29800/00

DESCRIPTION Spring, Comp. O-ring, -006 Kalrez Ferrule Set, 1/8 PEEK Spring, Kalrez Plungers Ferrule, 1/8-In PEEK Spring, Valve PCB, Transducer Hi-Res ADC PCB, Magnelatch Driver PCB, Transducer Interface & V/F PCB, HiVac Interconnect Cable, 25 PSIA Pressure Transducer Assy, Magnelatch OP, 32 inch Assy, Continuous Valve Gasket, KEL-F, Manifold Valve Plunger, BUNA-N Seat, 2-way NC PCB, I386EX CPU Assy, Cable, Cell Stepper Motor Assy, Fan, P.S. Cooling Assy, Vac. Transducer Rod, Filler, Chemi Assy, Calibration Chamber & Valve

QUANTITY 1 EA 6 EA 3 EA 6 EA 3 EA 6 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA 25 EA 12 EA 1 EA 1 EA 1 EA 1 EA 3 EA 1 EA

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Software

11. SOFTWARE
To access a demo version of the 2020 software, double-click the appropriate link below. ASAP 2020 Physisorption software

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Operators Manual

12. OPERATORS MANUAL

To access the 2020 Operators Manual, double-click the appropriate link below. ASAP 2020 Operators Manual (Physisorption), part number: 202-42801-01

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Service Training

13. SERVICE TRAINING

NOT AVAILABLE AT THIS TIME

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