UNIT # 1 Final Report of WDA

INDIAN INSTITUTE FOR PRODUCTION MANAGEMENT
(Institute on TPM)
WEAR DEBRIS ANALYSIS REPORT
TATA POWER - JOJOBERA

MACHINE CONDITION : LUBRICANT CONDITION :
SLIDE No./ VISIT No. S1V3 DEPARTMENT UNIT # 1 EQUIPMENT TURBINE (MOT) SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ---
NORMAL NORMAL
REPORT DATE SAMPLE DATE RECEIVED DATE LUBRICANT CODE OPERATING Hrs. OIL CHANGE DATE OIL GRADE 23.03.2012 13.03.2012 15.03.2012 5 -SP - 68
Observation & Recommendations :
Turbine oil is quite clean. Oil status is normal. Oil is fit for further use.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. N 2. FATIGUE WEAR. N 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. N 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. N-F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND
Wear Severity Histogram

2 4 6 8 10 0 0.2 0.4 0.6 0.8 1 1.2 1.4
1.25
100 cst@40C 80 60 40
VISCOSITY
24 18 MCI 12 6 0 V1
1.5 TAN value 1 0.5 0
TAN TREND
Visit V2
V3
V1 Visit V2
V3
V1 Visit V2
V3
Legend:N=NONE; N-F= NON to FEW; F=FEW; F-M=FEW to MODERATE; M=MODERATE; M-H=MODERATE to HEAVY; H= HEAVY.
Page 2
FERROGRAM
S1V3 Discussion:
100X
1. Machine Condition Index is OK.
OIL STATUS
NORMAL
OIL GRADE MOISTURE CONTENT % :

VISCOSITYcSt@40 OC :
TAN mg KOH/g : TBN :
SP - 68 <0.1% 64 0.2 N/A
NORMAL NORMAL NORMAL N/A
Minimum Maximum Limit Limit 0.1 60 80 1.0
LUBRICANT USABILITY:
OK
NORMAL NORMAL N/A #REF! N/A
Action Taken Report:
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S2V3 DEPARTMENT UNIT # 1 EQUIPMENT BFP # 1A SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ---
NORMAL NORMAL
Sample oil is free from wear particles. Oil physical and chemical test results found normal. Oil can be used further.
SEVERITY TREND

2 4 6 8 10 0 0.2 0.4 0.6 0.8 1 1.2 1.4
1.25
64 cst@40C 52 40 28 Visit
VISCOSITY
24 18 MCI 12 6 0 V1
2 TAN value 1.5 1 0.5 0 Visit
TAN TREND
Visit
V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S2V3 Discussion:
100X
OIL STATUS
NORMAL

SP - 46 <0.1% 41 0.2 N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S3V3 DEPARTMENT UNIT # 1 EQUIPMENT BFP # 1B SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ---
NORMAL NORMAL
Sample oil is quite good as per the analytical ferrography and oil quality test results.
SEVERITY TREND

2 4 6 8 10 0 0.2 0.4 0.6 0.8 1 1.2 1.4
1.25
64 cst@40C 52 40 28 Visit V1
VISCOSITY
24 18 MCI 12 6 0 V1
TAN TREND
Visit
V2
V3
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S3V3 Discussion:
100X
OIL STATUS
NORMAL

SP - 46 <0.1% 42 0.2 N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S4V3 DEPARTMENT UNIT # 1 EQUIPMENT BFP # 1C SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ---
NORMAL NORMAL
Machine wear status as well as oil status both are normal. Oil is good to be used further.
SEVERITY TREND

2 4 6 8 10 0 0.2 0.4 0.6 0.8 1 1.2 1.4
1.25
64 cst@40C 52 40
VISCOSITY
24 18 MCI 12 6 0 V1
TAN TREND
Visit V2
V3
28 Visit
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S4V3 Discussion:
100X
OIL STATUS
NORMAL

SP - 46 <0.1% 44 0.2 N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S5V3 DEPARTMENT UNIT # 1 EQUIPMENT COMPRESSOR # 1A SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ---
NORMAL NORMAL
Machine health is normal as no wear particles are observed in the sample oil. Oil quality test results found normal. Oil can be used further.
SEVERITY TREND

2 4 6 8 10 0 0.2 0.4 0.6 0.8 1 1.2 1.4
1.25
46 cst@40C 36 26 16 Visit
VISCOSITY
24 18 MCI 12 6 0 V1
2 TAN value 1.5 1 0.5
TAN TREND
Visit
V2
V3
V1
V2
V3
0 Visit
V1
V2
V3
Page 2
FERROGRAM
S5V3 Discussion:
100X
OIL STATUS
NORMAL

SP - 32 <0.1% 29 0.2 N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S6V3 DEPARTMENT UNIT # 1 EQUIPMENT COMPRESSOR # 1B SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ---
NORMAL NORMAL
Machine health is normal as no wear particles are observed. Oil is good to be used further.
SEVERITY TREND

2 4 6 8 10 0 0.2 0.4 0.6 0.8 1 1.2 1.4
1.25
46 cst@40C 36 26 16 Visit
VISCOSITY
24 18 MCI 12 6 0 V1
TAN TREND
Visit
V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S6V3 Discussion:
100X
OIL STATUS
NORMAL

SP - 32 <0.1% 28 0.2 N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S7V3 DEPARTMENT UNIT # 1 EQUIPMENT HP BYPASS SYSTEM SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY HYDRAULIC OIL ---
NORMAL NORMAL
REPORT DATE SAMPLE DATE RECEIVED DATE LUBRICANT CODE OPERATING Hrs. OIL CHANGE DATE OIL GRADE 23.03.2012 13.03.2012 15.03.2012 3 -SERVO C - 46
Sample oil is clean and clear. Oil status is also normal. Oil can be used further.
SEVERITY TREND

2 4 6 8 10 0 0.2 0.4 0.6 0.8
0.75
64 cst@40C 52 40 28 Visit
VISCOSITY
18 12 MCI 6 0 V1
TAN TREND
Visit V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S7V3 Discussion:
100X
OIL STATUS
NORMAL
OIL GRADE SERVO C - 46 MOISTURE CONTENT % : <0.1% VISCOSITYcSt@40 OC : 43 TAN mg KOH/g : 0.1 TBN : N/A
Minimum Limit NORMAL NORMAL N/A N/A 40
Maximum Limit 0.1 52 1.5
OK
NORMAL NORMAL NORMAL #REF! N/A
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S8V3 DEPARTMENT UNIT # 1 EQUIPMENT PA FAN - 1A SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ---
NORMAL NORMAL
Few concentration of normal rubbing wear varying up to 6 micron size of wear particles are observed. Severity is of no concern. Oil properties found normal. Oil can be used further.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. F 2. FATIGUE WEAR. N-F 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. N 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. N-F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND

2 4 6 8 10 0 0.5 1 1.5 2
4
100 cst@40C 80 60 40 Visit
VISCOSITY
24 18 MCI 12 6 0 V1
TAN TREND
Visit
V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S8V3 Discussion:
100X
OIL STATUS
NORMAL

SP - 68 <0.1% 61 0.2 N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S9V3 DEPARTMENT UNIT # 1 EQUIPMENT PA FAN - 1B SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ---
NORMAL NORMAL
Normal rubbing wear particles in few concentrations with normal shape and size of wear particles are observed indicating normal health of the equipment. Oil quality test results found normal. Oil can be used further.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. F 2. FATIGUE WEAR. N 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. N 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. N-F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND

2 4 6 8 10 0 0.5 1 1.5 2
2.75
100 cst@40C 80 60 40 Visit
VISCOSITY
24 18 MCI 12 6 0 V1
TAN TREND
Visit V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S9V3 Discussion:
100X
OIL STATUS
NORMAL

SP - 68 <0.1% 62 0.2 N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S10V3 DEPARTMENT UNIT # 1 EQUIPMENT MILL # 1A SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY GEARBOX ---
NORMAL NORMAL
REPORT DATE SAMPLE DATE RECEIVED DATE LUBRICANT CODE OPERATING Hrs. OIL CHANGE DATE OIL GRADE 23.03.2012 13.03.2012 15.03.2012 1 --SMSP - 320
Few to moderate concentration of normal rubbing wear varying up to 11 micron size of wear particles are observed. Severity is of no concern. Oil properties found normal. Oil is fit for further use.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. F-M 2. FATIGUE WEAR. N 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. N 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. N-F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND

2 4 6 8 10 0 0.5 1 1.5 2 2.5 3 3.5
3.5
634 cst@40C 437 240 43 Visit
VISCOSITY
30 24 MCI 18 12 6 0 V1
2 TAN value 1.5 1 0.5
TAN TREND
Visit
V2
V3
V1
V2
V3
0 Visit
V1
V2
V3
Page 2
FERROGRAM
S10V3 Discussion:
100X
OIL STATUS
NORMAL
OIL GRADE SMSP - 320 MOISTURE CONTENT % : <0.1% VISCOSITYcSt@40 OC : 321 TAN mg KOH/g : 0.5 TBN : N/A
Minimum Limit NORMAL NORMAL NORMAL N/A 240
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S11V3 DEPARTMENT UNIT # 1 EQUIPMENT MILL # 1B SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY GEARBOX ---
NORMAL NORMAL
Few to moderate concentration of normal rubbing wear varying up to 15 micron size. Severe wear particles are not found but wear concentration is more. It is advisable to clean (Filter/Centrifuge) the oil. Oil properties are well within the specified limit.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. F-M 2. FATIGUE WEAR. N 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. N 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. N-F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND

2 4 6 8 10 0 0.5 1 1.5 2 2.5 3 3.5
3.5
634 cst@40C 437 240 43 Visit
VISCOSITY
30 24 MCI 18 12 6 0 V1
TAN TREND
Visit
V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S11V3 Discussion:
100X
1. Machine Condition Index is OK 2. Filter/centrifuge the. oil.
OIL STATUS
NORMAL
FILTER
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S12V3 DEPARTMENT UNIT # 1 EQUIPMENT MILL # 1C SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY GEARBOX ---
NORMAL NORMAL
Sample oil is contaminated with few to moderate concentration of normal rubbing wear, varying up to 20 micron size. Since severe wear particles are not found, machine wear situation is normal. Filter/Centrifuge the oil to remove the wear particles. Oil quality test results found normal.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. F-M 2. FATIGUE WEAR. N-F 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. N 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. N-F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND

2 4 6 8 10 0 0.5 1 1.5 2 2.5 3 3.5
6
634 cst@40C 437 240 43 Visit
VISCOSITY
30 24 MCI 18 12 6 0 V1
TAN TREND
Visit
V2
V3
V1
V2
V1
V2
V3
Page 2
FERROGRAM
S12V3 Discussion:
100X
1. Machine Condition Index is OK 2. Filter/centrifuge the oil.
OIL STATUS
NORMAL
FILTER
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S13V3 DEPARTMENT UNIT # 1 EQUIPMENT MILL # 1D SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY GEARBOX ---
NORMAL NORMAL
Few to moderate concentration of normal rubbing wear varying up to 7 micron size along with negligible fatigue wear. Abnormality is of no concern. Oil quality test results found normal. Oil can be used further.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. F-M 2. FATIGUE WEAR. N-F 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. N 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. N-F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND

2 4 6 8 10 0 0.5 1 1.5 2 2.5 3 3.5
6
634 cst@40C 437 240 43 Visit
VISCOSITY
30 24 MCI 18 12 6 0 V1
2 TAN value 1.5 1 0.5 0
TAN TREND
Visit
V2
V3
V1
V2
V3
Visit V1
V2
V3
Page 2
FERROGRAM
S13V3 Discussion:
100X
1. Machine Condition Index is OK
OIL STATUS
NORMAL
OK
Prepared By:
Checked By:
(Institute on TPM)

MACHINE CONDITION : LUBRICANT CONDITION : NORMAL NORMAL
SLIDE No./ VISIT No. S15V3 DEPARTMENT UNIT # 1 EQUIPMENT TG DIRTY OIL TANK, OIL STORAGE SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ----
Turbine oil is contaminated with less concentration of non-metallic crystal (dust/dirt) particles only. Severity is of no concern. Oil properties found normal. Oil can be used further.
SEVERITY TREND

2 4 6 8 10 0 0.2 0.4 0.6 0.8 1 1.2 1.4
1.25
100 cst@40C 80 60 40
VISCOSITY
24 18 MCI 12 6 0 V1
1.5 TAN value 1 0.5 0
TAN TREND
Visit
V3
V1
Visit
V3
V1
Visit
V3
Page 2
FERROGRAM
S15V3 Discussion:
100X
OIL STATUS
NORMAL

SP - 68 <0.1% 63 0.2 N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

MACHINE CONDITION : LUBRICANT CONDITION : NORMAL NORMAL
REPORT DATE SAMPLE DATE RECEIVED DATE LUBRICANT CODE OPERATING Hrs. OIL CHANGE DATE OIL GRADE 23.03.2012 13.03.2012 15.03.2012 5 --SP - 68
SLIDE No./ VISIT No. S16V3 DEPARTMENT UNIT # 1 EQUIPMENT TG CLEAN OIL TANK, OIL STORAGE SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY JOURNAL BEARING ----
Turbine oil is slightly become dirty with the normal rubbing wear and dark metal oxide wear. Centrifuge the oil to remove the wear particles. Oil properties are well within the specified limit.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. F 2. FATIGUE WEAR. N 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. F 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND

2 4 6 8 10 0 0.5 1 1.5 2 2.5 3
6
100 cst@40C 80 60 40
VISCOSITY
24 18 MCI 12 6 0 V1
1.5 TAN value 1 0.5 0
TAN TREND
Visit
V3
V1
Visit
V3
V1
Visit
V3
Page 2
FERROGRAM
S16V3 Discussion:
100X
1. Machine Condition Index is OK. 2. Centrifuge the oil to remove the wear particles.
OIL STATUS
NORMAL

SP - 68 <0.1% 64 0.2 N/A
CENTRIFUGE
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S17V3 DEPARTMENT UNIT # 1 EQUIPMENT CT FAN # 1A SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY GEARBOX ----
NORMAL NORMAL
Gear box oil is quite clean. Oil physical and chemical test results found normal. Oil can be used further.
SEVERITY TREND

2 4 6 8 10 0 0.1 0.2 0.3 0.4 0.5 0.6
0.5
277 cst@40C 193 109 25 Visit
VISCOSITY
30 24 MCI 18 12 6 0
2 TAN value 1.5 1 0.5
TAN TREND
V1 Visit
V2
V3
V1
V2
V3
0 Visit
V1
V2
V3
Page 2
FERROGRAM
S17V3 Discussion:
100X
OIL STATUS
NORMAL
OIL GRADE SP - 150 MOISTURE CONTENT % : <0.1% VISCOSITYcSt@40 OC : 125 TAN mg KOH/g : 0.5 TBN : N/A
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S18V3 DEPARTMENT UNIT # 1 EQUIPMENT CT FAN # 1B SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY GEARBOX ----
NORMAL NORMAL
Wear patterns indicating normal health of the equipment. Oil quality test results found normal. Oil can be used further.
TYPES OF PARTICLES : RATING* 1. NORMAL WEAR. N-F 2. FATIGUE WEAR. N 3. SPHERES.. N 4. SEVERE WEAR. N 5. CUTTING WEAR.. N 6. OXIDE WEAR. N 7. DARK METAL OXIDES. N 8. N0NFERROUS METALLIC. N 9. NONMETALLIC CRYSTALS. N-F 10.NONMETAL AMORPHOUS : N MACHINE COND. INDEX :
SEVERITY TREND

2 4 6 8 10 0 0.2 0.4 0.6 0.8 1 1.2
1.5
277 cst@40C 193 109 25 Visit
VISCOSITY
30 24 MCI 18 12 6 0 V1
TAN TREND
Visit
V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S18V3 Discussion:
100X
OIL STATUS
NORMAL
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S19V3 DEPARTMENT UNIT # 1 EQUIPMENT CT FAN # 1C SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY GEARBOX ----
NORMAL NORMAL
Machine wear status is quite normal. Oil quality test results found normal. Oil is good to be used further.
SEVERITY TREND

2 4 6 8 10 0 0.1 0.2 0.3 0.4 0.5 0.6
0.5
277 cst@40C 193 109 25 Visit
VISCOSITY
30 24 MCI 18 12 6 0 V1
TAN TREND
Visit
V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S19V3 Discussion:
100X
OIL STATUS
NORMAL
OK
Prepared By:
Checked By:
(Institute on TPM)

SLIDE No./ VISIT No. S20V3 DEPARTMENT UNIT # 1 EQUIPMENT CT FAN # 1D SAMPLE OIL FILTER MESH SIZE KW / HP SUMP CAPACITY GEARBOX ----
NORMAL NORMAL
Sample oil is quite clean. Oil quality test results found normal. Oil can be used further.
SEVERITY TREND

2 4 6 8 10 0 0.1 0.2 0.3 0.4 0.5 0.6
0.5
277 cst@40C 193 109 25 Visit
VISCOSITY
30 24 MCI 18 12 6 0 V1
TAN TREND
Visit
V2
V3
V1
V2
V3
V1
V2
V3
Page 2
FERROGRAM
S20V3 Discussion:
100X
OIL STATUS
NORMAL
OK
Prepared By:
Checked By:

UNIT # 1 Final Report of WDA

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UNIT # 1 Final Report of WDA

Caricato da

Copyright:

Formati disponibili

INDIAN INSTITUTE FOR PRODUCTION MANAGEMENT

WEAR DEBRIS ANALYSIS REPORT

TATA POWER - JOJOBERA

Observation & Recommendations :

Wear Severity Histogram

1.5 TAN value 1 0.5 0

1. Machine Condition Index is OK.

OIL GRADE MOISTURE CONTENT % :

TAN mg KOH/g : TBN :

SP - 68 <0.1% 64 0.2 N/A

NORMAL NORMAL NORMAL N/A

Minimum Maximum Limit Limit 0.1 60 80 1.0

Action Taken Report:

INDIAN INSTITUTE FOR PRODUCTION MANAGEMENT

WEAR DEBRIS ANALYSIS REPORT

TATA POWER - JOJOBERA

Observation & Recommendations :

Wear Severity Histogram

2 TAN value 1.5 1 0.5 0 Visit

1. Machine Condition Index is OK.

OIL GRADE MOISTURE CONTENT % :

TAN mg KOH/g : TBN :

SP - 46 <0.1% 41 0.2 N/A

NORMAL NORMAL NORMAL N/A

Minimum Maximum Limit Limit 0.1 40 52 1.5

Action Taken Report:

INDIAN INSTITUTE FOR PRODUCTION MANAGEMENT

WEAR DEBRIS ANALYSIS REPORT

TATA POWER - JOJOBERA

Observation & Recommendations :

Wear Severity Histogram

2 TAN value 1.5 1 0.5 0 Visit

1. Machine Condition Index is OK.

OIL GRADE MOISTURE CONTENT % :

TAN mg KOH/g : TBN :

SP - 46 <0.1% 42 0.2 N/A

NORMAL NORMAL NORMAL N/A

Minimum Maximum Limit Limit 0.1 40 52 1.5

Action Taken Report:

INDIAN INSTITUTE FOR PRODUCTION MANAGEMENT

WEAR DEBRIS ANALYSIS REPORT

TATA POWER - JOJOBERA

Observation & Recommendations :

Wear Severity Histogram

2 TAN value 1.5 1 0.5 0 Visit

1. Machine Condition Index is OK.

OIL GRADE MOISTURE CONTENT % :

TAN mg KOH/g : TBN :

SP - 46 <0.1% 44 0.2 N/A

NORMAL NORMAL NORMAL N/A

Minimum Maximum Limit Limit 0.1 46 52 1.5

Action Taken Report:

INDIAN INSTITUTE FOR PRODUCTION MANAGEMENT

WEAR DEBRIS ANALYSIS REPORT

TATA POWER - JOJOBERA

Observation & Recommendations :

Wear Severity Histogram

2 TAN value 1.5 1 0.5

1. Machine Condition Index is OK.

OIL GRADE MOISTURE CONTENT % :

TAN mg KOH/g : TBN :

SP - 32 <0.1% 29 0.2 N/A

NORMAL NORMAL NORMAL N/A