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Erol Morgan
July 2006
Agenda GT13E2 M/MXL M blading GT13E2 MXL GT13E2 M References New Blade 5 M Compressor Upgrade
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT13E2 Upgrades:
GT13E2 M
pos sib le
GT13E2 XL
24,000
32,000
36,000
Agenda GT13E2 M/MXL M blading GT13E2 MXL GT13E2 M References New Blade 5 M Compressor Upgrade
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
M Blading
Customized solutions
c an m fo r r Pe
GT13E2 M
M Blading
Li f eti
me
GT13E2 MXL Lower temperature Extended inspection intervals SC performance slightly increased
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
M Blading Concept
# blades: 63 (all rows) # vanes: 40/48/48/60/50 SHS-A,B,C new heat shields Shroud-less blade 1,2,3,4 Cooled vane 3 Blade 4 hollow design Shrouded blade 5 (w/o damping bolt) Blade 5 cast solid blade All blades & vanes in CC-IN738LC
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Summary
Simplified design of M-blading components Thorough validation of new components under real operation conditions Design benefits from 10 years of operating experience with GT13E2
> 1,300,000 OH
Increased operation flexibility with M-technology M-blading technology is now standard for all new GT13E2 units since mid 2003
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda GT13E2 M/MXL M blading GT13E2 MXL GT13E2 M References New Blade 5 M Compressor Upgrade
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT13E2 MXL
GT13E2 M
+ 6.1 MW / + 0.4 %
+ 1.0 MW / + 0.2 %
+/- 0 MW / +/- 0 %
GT13E2
24000
32000
36000
Extended inspection intervals (36 kEOH) Slightly increased SC performance (power output & efficiency)
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Zone 2 inner and outer shell with TBC Enlarged Axial Thrust Bearing
Improved stage 1 version A with TBC and optimized cooling New Vanes, Blades & Heat-Shields at Stage 2-5
Operation Concept Hot gas path C-inspection each 36000 EOH Slightly increased SC performance
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT13E2
New: Vane row 2 direct cooling air feed from Plenum 24 add. cool. holes in TVC Old cooling holes plugged
GT13E2 M / MXL
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Stage 2:
Vane 2: (48 vanes instead of 60)
Stage 3:
Vane 3: (48 vanes instead of 60)
ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
24000
24000 C 4 5
24000 36000
C C
24000 36000 10 11
C C 12
36000 1 2 3
Peak load application up to 16C increased TIT allowed for continuous operation and counted with only factor 1.5 A-, B-inspection cycle 9,000 EOH (+ 3,000 EOH) Lower TIT compared to GT13E2 and GT13E2 XL
less thermal stress reduced reconditioning efforts direct positive impact on lifetime
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda GT13E2 M/MXL M blading GT13E2 MXL GT13E2 M References New Blade 5 M Compressor Upgrade
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT13E2 M
GT13E2 M
+ 6.1 MW / + 0.4 %
GT13E2
+ 1.0 MW / + 0.2 % +/- 0 MW / +/- 0 %
24000
32000
36000
Site specific checks (e.g. Generator & Transformer capacity, etc.) necessary Modification of Turbine Vane Carrier on-site Zone 2 inner and outer shell with TBC Enlarged Axial Thrust Bearing
Improved stage 1 version A with TBC and optimized cooling New Vanes, Blades & Heat-Shields at Stage 2-5
Operation Concept Hot gas path C- inspection each 24000 EOH Increased performance
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
+ 6.1 MW / + 0.4%
Maintenance Interval
24000 EOH
24000 EOH
24000 EOH
Plant Lifetime
GT13E2 M - Summary
24000 24000 1 2
C C 3
24000 24000 4 5
C C 6
24000 24000 7 8
C C 9
24000 24000 10 11
C C 12
Reduced costs per MWh due to increased power output and efficiency
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda GT13E2 M/MXL M blading GT13E2 MXL GT13E2 M References New Blade 5 M Compressor Upgrade
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT13E2 upgrade packages Customized solutions for competitive markets. Higher power output Increased efficiency Increased availability Extended inspection intervals ALSTOMs implementation success: 36 MXL configuration sold 5 M configurations sold
25 20 15 10 5 0
today
Unit
GT12 GT16 GT14 GT11 GT12 GT11 GT12 GT13 GT11 GT12 GT1 GT7 GT11 GT12 GT11 GT12 GT13 GT14
In Op
2Q/00 3Q/05 2Q/02 1Q/07 1Q/07 3Q/06 3Q/06 3Q/06 4Q/07 4Q/07 2Q/95 4Q/94 4Q/07 4Q/07 3Q/08 3Q/08 3Q/08 3Q/08
Current Set-up
MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL MXL
Since
2006 Aug 2005 2006 Jan 2007 Jan 2007 July 2006 July 2006 July 2006 Nov 2007 Nov 2007 Oct 2008 Mar 2009 Oct 2007 Oct 2007 June 2008 June 2008 June 2008 June 2008
Last Set-up
-
Original Set-up
V96 MXL VA MXL MXL MXL MXL MXL MXL MXL V96 V96 MXL MXL MXL MXL MXL MXL
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Unit
GT11 GT12 GT13 GT1 GT2 GT1 GT1 GT1 GT2
In Op
2008 2008 2008 1Q/07 3Q/07 4Q/08 2Q/94
Current Set-up
MXL MXL MXL MXL MXL MXL MXL MXL MXL
Since
Last Set-up
Original Set-up
MXL MXL MXL MXL MXL MXL V96 VA VA
2008 2008 2008 March 2007 Sept 2007 Nov 2008 Oct 2006 -
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT13E2 M - Reference Kuala Langat First unit (GT#14) in Kuala Langat completed 1st C-cycle
Operation data Commercial base load operation, primarily on natural gas 22,103 OH, 45 starts, 26,795 EOH by March 31, 2005 Operation experience 100% reliability of M-blading Good conditions allowed stretched C-cycle!
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda GT13E2 M/MXL M blading GT13E2 MXL GT13E2 M References New Blade 5 M Compressor Upgrade
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Extensive testing showed potential for improvement Further Improvement of the existing Blade 5 Version M Achieves an even further improved turbine exit profile shape and exhaust diffusor characteristic Improves both power and efficiency of the GT13E2 M & MXL
Original New
Tip
Mid
Original
New
Hub
Original 34
ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Hardware available within standard delivery time Unchanged Operation Concept Unchanged EOH formula Already implemented and validated in 2 units
Status May 2006
GT#14: S = 38; OH = 7482; EOH = 9813 GT#15: S = 17; OH = 7628; EOH = 8190
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Combined Cycle
Expected Power ~+ 0.5 MW compared to GT13E2 M/MXL Expected Efficiency ~+ 0.1% (additive) compared to GT13E2 M/MXL To be determined case per case
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
24000 EOH
24000 EOH
Plant Lifetime
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT13E2 M + New Blade 5M (2005) GT13E2 M (2003) GT13E2 MXL + New Blade 5M (2005) GT13E2 MXL (2003)
GT13E2 (1993)
24000
36000
Benefits of GT13E2 M
24000 24000 1 2
C C 3
24000 24000 4 5
C C 6
24000 24000 7 8
C C 9
24000 24000 10 11
C C 12
24000
24000 C 4 5
24000 36000
C C
24000 36000 10 11
C C 12
36000 1 2 3
Agenda GT13E2 M/MXL M blading GT13E2 MXL GT13E2 M References New Blade 5 M Compressor Upgrade
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Product Information
Flow
Restaggered Rows
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT13E2 Compressor
Compressor Upgrade
Increased mass flow by stagger angle adjustment on leading compressor rows Development with the proven tools and methods already used for earlier compressor upgrades Stagger angle adjustment
Compressor row Stages 1 to 5 Open Stagger angle change Between 0.6 and 1.5
Stagger Angle Engine Axis
Product Information
Degree of re-stagger angle reduced at every row in flow direction Material & coating unchanged i.e. ST12TNIE + Coating (VIGV, Blades 1-5 & Vanes 1-4) Upgrade released for GT13E2 MXL (combination with Maximum Continuous Load (MCL) operation to be checked due to possible capacity limitations such as Geno, Transformer, etc.) Other upgrade applications (e.g. GT13E2, GT13E2 XL and GT13E2 M) are being investigated
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Product Information
Compressor Upgrade results in:
~3-4 % increased Air Mass flow Increased power output of ~5 MW SC (CC details must be calculated case by case) + 0.2% Efficiency (additive) No extension of C-insp duration All casings & assembly material unchanged, only blades and vanes replaced with re-staggered ones
36000 EOH
36000 EOH
36000 EOH
Plant Lifetime
+ 6 MW / +0.4 %
GT13E2 (1993)
24000
GT13E2 XL
32000
36000
36000 2 3
Save 1 out of 3 C-inspections in a span of 9 years GT13E2 MXL with 36000 EOH C-inspection intervals and Compressor Upgrade Increased SC performance (ISO / Baseload / Gas / New & Clean)
+ 6 7.1 MW / + 0.4 0.6% compared to GT13E2 (depending on B5 M version)
Boost your plant availability with 36000 EOH C-inspection intervals Extremely reduced Cost of Electricity due to increased power output
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
www.service.power.alstom.com
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ALSTOM (Switzerland)Ltd 2001Preliminary/for discussion purposes only. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.