Cla-Val Reference Catalogue

Quick Reference Product Guide
Automatic Control Valves

Covering the Municipal Water Waste Water Irrigation Industrial Fire Protection HVAC Fueling Markets
UL
LISTED
LAB
O R AT O
E RI
NSF
PUB
SINGAPORE
Automatic Control Valves

Sizes 3/8 through 36
www.cla-val.com
Electronic Control Valves Anti-Cavitation Valves Air Valves Check Valves Pinch Valves Fire Valves Pantographs Backflow
OF
MEA APPROVED
TED BY LIS
ULC
CANADA
FM
APPROVED
U N D E R W RIT
TABLE OF CONTENTS
Main Valves
100-01 Hytrol Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Hytrol Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 100-01KO Anti-Cavitation Hytrol Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 100-01KO Anti-Cavitation Hytrol Valve Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 100-01 TYTAN 36 Hytrol Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 100-02 Powertrol Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 100-20 600 Series Hytrol Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 100-42 700 Series Roll Seal Valve - NSF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 100-43 800 Series Tubular Diaphragm Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 100-43 800 Series Tubular Diaphragm Valve Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 100-44 316 Stainless Steel Hytrol Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 800GS Series Tubular Diaphragm Deluge Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 100G/2100G Deluge Valve - UL Listed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 100GS/2100GS Deluge Valve - UL Listed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 100S Seawater Service Hytrol Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 7100 Remote Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
TM
Pressure Relief Valves

50-01/650-01 Pressure Relief, Pressure Sustaining Valve . 58-01/650-01 Pressure Relief, Pressure Sustaining Valve . 750-01 Pressure Relief, Sustaining & Back Pressure Valve 250-01/605-01 Differential Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 . . . . . .49 . . . . . .50 . . . . . .51
Pressure Reducing Valves

90-01/690-01 Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 790-01 Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 90-48/690-48 Pressure Reducing Valve with Low Flow By-Pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 92-01/692-01 Combination Pressure Reducing & Pressure Sustaining Valve . . . . . . . . . . . . . . . . . . . . . . .55 990 Balanced Direct Acting Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Flow Control Valves

40-01 Rate of Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 43-01 Combination Rate of Flow Controller & Solenoid Shut-off Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 49-01 Combination Rate of Flow & Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Level Control Valves

124-01/624-01 124-02/624-02 129-01/629-01 428-01/628-01 210-01/610-01 210-03/610-03 210-16/610-16 Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Modulating Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Altitude Valve For One-Way Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Altitude Valve For One-Way Flow with Delayed Opening . . . . . . . . . . . . . . . . . . . . . . . . . .65 Altitude Valve For Two-Way Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Electronic Control Valves

131/631 Electronic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 131VC Electronic Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 133-01/633-01 Metering Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 350-01/3650-01 Electronic Actuated Pressure Sustaining Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . .70 350-02/3650-02 Electronic Actuated Pressure Sustaining Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . .71 390-01/3690-01 Electronic Actuated Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 390-02/3690-02 Electronic Actuated Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 CRD-31 Electronic Actuated Pressure Reducing Pilot Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 VSU Series Valve Station Remote Terminal Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 136-01/636-01 Solenoid Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 136-03/636-03 Solenoid Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 Cla-Val Eco-Timer and Eco-Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Check Valves
580 Silent Wafer Check Valve - FM Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 581 Silent Globe Check Valve - FM Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 582 Two-Door Wafer Check Valve - FM Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 583 Tite Seal Foot Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 501A Wafer Swing Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 81-02/681-02 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Pump Control Valves

60-11/660-11 Booster Pump Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 60-31/660-31Booster Pump Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 61-02/661-02 Deep Well Booster Pump Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
TABLE OF CONTENTS
TM
Fire Products
134-05 Solenoid Operated Deluge Valve - UL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 834-05 Fire Deluge Valve - FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 403-11 Pneumatically Operated Remote Control Valve for Freshwater and Seawater Service - UL . . . . . . . . .96 50B-4KG-1 Fire Protection Pressure Relief Valve - UL / FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 850B-4 Fire Protection Pressure Relief Valve - FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 55L Pressure Relief Valve - UL / FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 90G-21/90A-21 Fire Protection Pressure Reducing Valve - UL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 790-63/790-67 Fire Hydrant Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 750-60 Fire Hydrant Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Controls and Accessories

X105L/X105L2 Limit Switch Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X117D Valve Position Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CF1-C1 Float Control For Open Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CFC2 Float Control For Closed Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRA & CRD Pressure Reducing Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRL & 55F Pressure Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 .104 .105 .106 .107 .108
Backflow Preventers
D-4 Double Check Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 RP-4 Reduced Pressure Principle Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 16-4 Double Check Detector Check Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 18-4 Reduced Pressure Principle Detector Check Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
Air Valves
33A Air Release & Vacuum Breaker Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 34 Air Release Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 34 Sizing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 35 Air and Vacuum Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 35 Sizing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115 36 Combination Air Release and Vacuum Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 36 Sizing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117 37 Well and Pipeline Service Air and Vacuum Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 38VB/AR Vacuum Breaker/Air Release Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 34WW Air Release Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 34WW Sizing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 35WW Air and Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 35WW Sizing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 36WW Combination Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 36WW Sizing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Pinch Valves
PV10 Open Body Pinch Valves . PV20 Closed Body Pinch Valve PV30 Split-Body Pinch Valves . . MPV Mini-Pinch Valves . . . . . . . CVPS Cla-Val Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ..... ..... ..... ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 .129 .130 .131 .132 .134 .135 .136 .137 .138 .139 .140 .141 .142 .143 .144 .144 .144 .145 .146
Specialty Product
850GF Series Bottom Loading Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850GF Series Loading and Unloading Pantograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Series Single Stage Loading Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Series Two Stage Loading Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-01 Excess Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342GF Commercial Refueling Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343GF Hose End Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351GF-15 Hydrant Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352GF Hydrant Pit Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353GF Pressure Control Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X130A Deadman Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X130H Deadman Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X135H Deadman Control with Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340AF Pressure Fuel Servicing Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X69H Flow Compensating Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineering Information and Warranty

Cla-Val Valves Cavitation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 Flange Dimensions and End Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
BASIC MAIN VALVE

Most CLA-VAL valves consist of a main valve and pilot control system. The basic main valve is called a Hytrol Valve.
Spring Diaphragm Assembly
Seat
Resilient Disc
When no pressure is in the valve, the spring and the weight of the diaphragm assembly hold the valve closed.
Closing Force 100 x 10 = 1000 lbs. Opening Force 100 x 6 = 600 lbs. Difference = 400 lbs. 100 psi
10 in2
Inlet
Outlet
Inlet
Outlet
6 in2
With the cover chamber vented to atmosphere, the valve will open from line pressure under the disc.
If inlet pressure is connected into the cover chamber, the valve closes tightly. In this example, the 400 pound difference is the force which pushes the disc against the seat and causes the valve to seal drip-tight.
NON-MODULATING CONTROLS
A simple control which either opens the valve wide or closes it tightly is a three-way valve. The type of operation this control gives is called non-modulating because the valve cannot pause in a partially open position. Once the control is turned to either position, operating fluid flows into or out of the cover chamber until the valve is open or closed. For example...
To open...
Three-Way Control Valve
To close...
Three-Way Control Valve
Control is turned to exhaust cover chamber pressure.
Control is turned to apply pressure to cover chamber.
Inlet
Outlet
Inlet
Outlet
Ordinary three-way valves usually are not satisfactory because they require so much force to operate. An easy-turning control which can be operated in a variety of ways is usually used. Here are some of them and how they are operated... 4
By hand
OP E
N
By a difference in two pressures

P1 P2
CL
ED OS
With a solenoid
By pressure
By a float
MODULATING CONTROLS
So far only valves that either open wide or close tightly (non-modulating) have been illustrated. The CLA-VAL Automatic Valve modulates if the cover pressure is held between the inlet and outlet pressure. To do this requires a slightly different kind of control system.
Valve Open
When the throttling control opens to a point where more pressure is relieved from the cover chamber than the restriction can supply, cover pressure is reduced and the valve opens.
Restriction Throttling Control
Valve Closed
When the modulating control closes sufficiently to direct a great enough pressure into the cover chamber to overcome opening forces of line pressure, the main valve closes.
Restriction Throttling Control
Inlet
Outlet
Inlet
Outlet
Restriction
Throttling Control
Valve Throttling
The main valve modulates to any degree of opening in response to changes in the throttling control. At an equilibrium point the main valve opening and closing forces hold the valve in balance. This balance holds the valve partially open, but immediately responds and readjusts its position to compensate for any change in the controlled condition.
Inlet
Outlet
AUTOMATIC CONTROLS
Some of the automatic controls which will make many types of operation possible are shown here...
Pressure Reduction
Outlet pressure on control diaphragm causes the main valve to hold a steady outlet pressure.
Control Diaphragm
Liquid Level Controller

Slight changes in flow through the float control causes main valve to counteract changes in reservoir level so liquid level is held constant.
FROM VALVE
From Inlet
To Cover
To Outlet
Rate of Flow Controller

Limits the maximum flow rate by changes to the main valve counteract any slight changes in differential pressure across an orifice plate located in the main line.
Pressure Relief
Inlet pressure on control diaphragm causes the main valve to hold a steady inlet pressure.
Control Diaphragm
To Orifice Plate in Main Line

Low Pressure Connector
Control Diaphragm
To Cover
To Outlet
From Inlet
To Cover
To Outlet
& Q
Q A
What is the spring for in a Hytrol valve? To provide enough force to close the valve when no difference exists between inlet, cover and outlet pressures. When the inlet pressure is greater than outlet pressure (even by a small amount) the hydraulic forces, NOT THE SPRING hold the valve tightly closed.
Q A
Which way should fluid flow through a CLA-VAL Valve? Just as with any globe valve, the usual way is underthedisc as shown. The main exception to the under-the-disc rule of thumb is the check valve. Over-the-Disc
Under-the-Disc
Standard Flow Normal so valve closes against the pressure
Reverse Flow O.K.... but only under specific conditions
Q A Q A
Can pressure other than line pressure be used to operate CLA-VAL Valves? Yes. Frequently, when line fluid is too dirty or otherwise unsuitable, a separate source of pressure is desired. Clean water, air (with some limitations), or oil are suitable. The important point is to make sure the operating pressure is equal or greater than inlet pressure AT ALL TIMES. What should be done if line pressure is very low? (Below 10 psi) Usually a separate source of operating pressure is required. A spring to open the valve may be necessary. Consult the factory for recommendations.
Opening Speed Control Closing Speed Control
Q A
Can the opening and closing speed of a CLA-VAL Valve be controlled? Yes. It is a matter of controlling the rate at which operating fluid flows into or out of the cover chamber. Here is a typical valve equipped with both opening and closing speed controls. A simple needle valve can be used for these controls.
Inlet
Outlet
CLA- VAL
PO Box 1325 Newport Beach CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441
CLA- VAL CANADA
4687 Christie Drive Beamsville, Ontario Canada LOR 1B4 Phone: 905-563-4963 Fax: 905-563-4040
'COPYRIGHT
CLA- VAL KOREA

Mega Center #803, SKnTechno Park, 190-1, Sangdaewon-dong, Jungwon-gu Seongnam-si, Kyunggi-do, 462-721, Korea Phone: +82-(0)31-776-4133(Rep.) Fax: +82-(0)31-776-4136 www.cla-val.co.kr
TM
CLA-VAL 2004 Printed in USA Specifications subject to change without notice.
B-48 (R-7/04)
Cla-Val Product Identification

TM
How to Order
Proper Identification
For ordering repair kits, replacement parts, or for inquiries concerning valve operation it is important to properly identify Cla-Val products already in service. Include all nameplate data with your inquiry. Pertinent product data includes valve function, size, material, pressure rating, end details, type of pilot controls used and control adjustment ranges.
INLET EINTRITT ENTREE ENTRADA
SIZE & CAT NO. STOCK NO.
CODE
MFD. BY CLA-VAL NEWPORT BEACH, CALIF, U.S.A.
This brass plate appears on valves sized 21/2" and larger and is located on the top of the inlet flange.
Identification Plates
For product identification, cast in body markings are supplemented by identification plates as illustrated on this page. The plates, depending on type and size of product, are mounted in the most practical position. It is extremely important that these identification plates are not painted over, removed, or in any other way rendered illegible.
IN L E T
IN L E T
These two brass plates appear on 3/8", 1/2", and 3/4" size valves and are located on the valve cover.
RESERVOIR END
This brass plate appears on altitude valves only and is found on top of the outlet flange.
FLOW
MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.
CODE
These two brass plates appear on 1" through 3" size threaded valves or 1" through 2" flanged valves . It is located on only one side of the valve body.

SIZE & CAT NO. STOCK NO. CODE
SPRING RANGE MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.
MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.
This tag is affixed to the cover of the pilot control valve. The adjustment range appears in the spring range section.
DO NOT REMOVE
This brass plate is used to identify pilot control valves. The adjustment range is stamped into the plate.
REDUCED PRESSURE BACKFLOW PREVENTION DEVICE
THI S VALVE H AS BEEN M OD IF IED SINCE ORIGINAL SHIPMENT FROM FACTORY. WHEN ORDERING PARTS AND/ OR SERVICE SUPPLY DATA FROM THIS PLATE & ALL OTHER PLATES ON ORIGINAL VALVE.
CAT. NO.
RP
- 4STK. NO.
SER. NO.
CA.
CLA- VALNEWPORT BEACH,
This brass plate is on our backflow prevention assemblies. It is located on the side of the number two check (2" through 10"). The serial number of the assembly is also stamped on the top of the inlet flange of the number one check.
This aluminum plate is included in pilot system modification kits and is to be wired to the new pilot control system after installation.
TM
HOW TO ORDER There are many valves and controls manufactured by Cla-Val that are not listed due to the sheer volume. For information not listed, please contact your local Cla-Val office or our factory office located at: P. O. Box 1325 Newport Beach, California 92659-0325 (949) 722-4800 FAX (949) 548-5441
SPECIFY WHEN ORDERING

Model Number Globe or Angle Pattern Adjustment Range (As Applicable) Valve Size Threaded or Flanged Body and Trim Materials Optional Features Pressure Class
UNLESS OTHERWISE SPECIFIED

Globe or angle pattern are the same price Ductile iron body and bronze trim are standard X46 Flow Clean Strainer or X43 Y Strainer are included CK2 Isolation Valves are included in price on 4 and larger valve sizes (6 and larger on 600 Series)
LIMITED WARRANTY
Automatic valves and controls as manufactured by Cla-Val are warranted for three years from date of shipment against manufacturing defects in material and workmanship which develop in the service for which they are designed, provided the products are installed and used in accordance with all applicable instructions and limitations issued by Cla-Val. We will repair or replace defective material, free of charge, which is returned to our factory, transportation charges prepaid, provided that, after inspection, the material is found to have been defective at time of shipment. This warranty is expressly conditioned on the purchasers giving Cla-Val immediate written notice upon discovery of the defect. Components used by Cla-Val but manufactured by others, are warranted only to the extent of that manufacturers guarantee. This warranty shall not apply if the product has been altered or repaired by others, and Cla-Val shall make no allowance or credit for such repairs or alterations unless authorized in writing by Cla-Val.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY

The foregoing warranty is exclusive and in lieu of all other warranties and representations, whether expressed, implied, oral or written, including but not limited to any implied warranties or merchantability or fitness for a particular purpose. All such other warranties and representations are hereby cancelled. Cla-Val shall not be liable for any incidental or consequential loss, damage or expense arising directly or indirectly from the use of the product. Cla-Val shall not be liable for any damages or charges for labor or expense in making repairs or adjustments to the product. Cla-Val shall not be liable for any damages or charges sustained in the adaptation or use of its engineering data and services. No representative of Cla-Val may change any of the foregoing or assume any additional liability or responsibility in connection with the product. The liability of Cla-Val is limited to material replacements F.O.B. Newport Beach, California.
TERMS OF SALE
ACCEPTANCE OF ORDERS All orders are subject to acceptance by our main office at Newport Beach, California. CREDIT TERMS Credit terms are net thirty (30) days from date of invoice. PURCHASE ORDER FORMS Orders submitted on customers own purchase order forms will be accepted only with the express understanding that no statements, clauses, or conditions contained in said order form will be binding on the Seller if they in any way modify the Sellers own terms and conditions of sales. PRODUCT CHANGES The right is reserved to make changes in pattern, design or materials when deemed necessary, without prior notice. PRICES All prices are F.O.B. Newport Beach, California unless expressly stated otherwise on our acknowledgement of the order. Prices are subject to change without notice. The prices at which any order is accepted are subject to adjustment to the Sellers price in effect at the time of shipment. Prices do not include sales, excise, municipal, state or any other Government taxes. Minimum order charge $75.00. RESPONSIBILITY We will not be responsible for delays resulting from strikes, accidents, negligence of carriers, or other causes beyond our control. Also, we will not be liable for any unau-
thorized product alterations or charges accruing there from.
RISK All goods are shipped at the risk of the purchaser after they have been delivered by us to the carrier. Claims for error, shortages, etc., must be made upon receipt of goods. EXPORT SHIPMENTS Export shipments are subject to an additional charge for export packing. RETURNED GOODS 1. 2. 3. 4. 5. Customers must obtain written approval from Cla-Val prior to returning any material. Cla-Val reserves the right to refuse the return of any products. Products more than six (6) months old cannot be returned for credit. Specially produced, non-standard models cannot be returned for credit. Rubber goods such as diaphragms, discs, o-rings, etc., cannot be returned for credit, unless as part of an unopened vacuum sealed repair kit which is less than six months old. Goods authorized for return are subject to a 35% ($75 minimum) restocking charge and a service charge for inspection, reconditioning, replacement of rubber parts, retesting, repainting and repackaging as required. Authorized returned goods must be packaged and shipped prepaid to Cla-Val, 1701 Placentia Avenue, Costa Mesa, California 92627.
6.
7.
CLA- VAL
CLA- VAL CANADA
'COPYRIGHT
Represented By:
CLA- VAL KOREA

Mega Center #803, SKn Technopark, 190-1, Sangdaewon-dong, Jungwon-gu, Seongnam-si, Kyunggi-do, 462-721 Korea, Phone: +82-(0)31-776-4133(Rep.) Fax: +82-(0)31-776-4136 www.cla-val.co.kr
TM
E- Product I. D. ( R- 7 / 0 4 )
MODEL
100-01
TM
Hytrol Valve
Drip - Tight, Positive Seating Service Without Removal From Line Threaded, Flanged or Grooved Ends Globe or Angle Pattern 1 0 0 % Factory- Tested
The Cla-Val Model 100-01 Hytrol Valve is a hydraulically operated, diaphragm actuated, globe or angle pattern valve. It consists of three major components: body, diaphragm assembly, and cover. The diaphragm assembly is the only moving part. The diaphragm assembly is guided top and bottom by a precision machined stem. It utilizes a non-wicking diaphragm of nylon fabric bonded with synthetic rubber. A resilient synthetic rubber disc retained on three and one half sides by a disc retainer forms a drip-tight seal with the renewable seat when pressure is applied above the diaphragm. The Model 100-01 is the basic valve used in nearly all Cla-Val Automatic Control Valves. It is the valve of choice for system applications requiring remote control, pressure regulation, solenoid operation, rate of flow control, liquid level control or check valve operation. The rugged simplicity of design and packless construction assure a long life of dependable, trouble-free operation. It is available in various materials and in a full range of sizes, with either threaded, flanged or grooved ends. Its applications are unlimited.
Principle of Operation
On-Off Control
Full Open Operation When pressure in the cover chamber is relieved to a zone of lower pressure, the line pressure at the valve inlet opens the valve, allowing full flow.
Tight Closing Operation When pressure from the valve inlet is applied to the cover chamber, the valve closes drip-tight.
Modulating Action The valve holds any intermediate position when operating pressures are equal above and below the diaphragm. A Cla-Val Modulating Pilot Control will allow the valve to automatically compensate for line pressure changes.
On-Off Control
Modulating Control
TM
Specifications
Available Sizes
Pattern Globe Angle Threaded 8" - 3" 112" - 3"
3
Model 1 0 0 - 0 1
Operating Temp. Range
Flanged 1 2" - 36"
1
Grooved End 1 2"- 2"- 3"- 4"- 6"

1
Fluids -40 to 180 F
2" - 16"
2" - 3" - 4"
Pressure Ratings (Recommended Maximum Pressure - psi)

Valve Body & Cover Grade
ANSI
Pressure Class
Flanged Threaded Grooved End End** 300 lb. Details
Material
Standards* B16.42 B16.5 B16.24
150 lb. 250 285 225
2" Globe, Threaded
ASTM A536 Ductile Iron ASTM A216-WCB Cast Steel ASTM B62 Bronze
400 400 400
400 400 400 400
ASTM A743 Stainless Steel B16.5 285 400 356-T6 Aluminum B16.1 275 Note: *ANSI standards are for flange dimensions only. Flanged valves are available faced but not drilled. **End Details machined to ANSI B2.1 specifications.
400 275
16" Globe, Flanged
Materials
Component Body & Cover Available Sizes Disc Retainer & Diaphragm Washer Trim: Disc Guide, Seat & Cover Bearing Disc Diaphragm Stem, Nut & Spring
Material Options Ductile Iron 1" - 36" Ductile Iron Cast Steel 1" - 24" Cast Steel Bronze
3
Stainless Steel
1
Aluminum
1
4" Angle, Flanged
8" - 16"
2" - 16"
2" - 16"
Bronze
Stainless Steel
Aluminum
Bronze is standard. Stainless Steel is optional. Buna-N Rubber
Stainless Steel is standard.
Nylon Reinforced Buna-N Rubber Stainless Steel
6" Grooved
Dura- Kleen Stem - suffix KD This stem is designed for applications where water supplies containing dissolved minerals create deposits that build-up on a standard stem and hamper valve operation. A patented self-cleaning design on the stem allows all valve sizes to operate freely in the harshest conditions. Delrin Sleeved Stem - suffix KG The Delrin sleeved stem is designed for applications where water supplies contain dissolved minerals which can form deposits that build up on the valve stem and hamper valve operation. Scale build-up will not adhere to the Delrin sleeve stem. Delrin sleeved stems are not recommended for valves in continuous operation where differential pressures are in excess of 80 psi (2" and larger Hytrol valves). Heavy Spring - suffix KH The heavy spring option is used in applications where there is low differential pressure across the valve, and the additional spring force is needed to help the valve close. This option is best suited for valves used in on-off (non-modulating) service. Anti- Cavitation Trim- suffix KO Anti-Cavitation Trim components consist of a stainless steel radial slotted disc guide and seat. This system is used when high differentials are present across the valve. Water Treatment Clearance - suffix KW This additional clearance is beneficial in applications where water treatment compounds can interfere with the closing of the valve. The smaller outside diameter disc guide provides more clearance between the disc guide and the valve seat. This option is best suited for valves used in onoff (non-modulating) service.
Viton Rubber Parts - suffix KB Optional diaphragm, disc and o-ring fabricated with Viton synthetic rubber. Viton is well suited for use with mineral acids, salt solutions, chlorinated hydrocarbons, and petroleum oils; and is primarily used in high temperature applications up to 250 F. Do not use with epoxy coatings above 175 F. Epoxy Coating - suffix KC An FDA approved fusion bonded epoxy coating for use with cast iron, ductile iron or steel valves. This coating is resistant to various water conditions, certain acids, chemicals, solvents and alkalies. Epoxy coatings are applied in accordance with AWWA coating specifications C550-90. Do not use with temperatures above 175 F.
For assistance in selecting appropriate valve options or valves manufactured with special design req uirements, please contact our Regional Sales Office or Factory. 10
Functional Data
Valve Size
Inches mm.
3/ 8 1/ 2 3/ 4
Model 1 0 0 - 0 1
1 25 13.3 3.2 23 7.1 6.1 .70 20.7 1 1/4 32 30 7.2 19 5.7 3.6 .02 75.7 1 1/2 40 32 7.7 29 7 37 11.4 46 13.9 5.9 7.1 .02 75.7 2 50 54 13 61 14.6 51 15.5 40 12.1 5.6 4.4 .03 121 2 1/2 65 85 20.4 101 24.2 53 16.0 37 11.4 4.6 3.3 .04 163 3 80 115 27.6 139 33.4 85 25.9 58 17.8 6.0 4.1 .08 303 4 100 200 48 240 58 116 35.3 80 24.5 5.9 4.1 .17 643 6 150 440 8 200 770 10 250 1245 299 12 300 1725 414 14 350 2300 552 16 400 24 600 36 900 10 1.8 .43 25 7.6 16.3 .12 3.5 15 6 1.44 7 2.2 3.7 .34 10.1 20 8.5 2.04 16 4.8 5.7 .34 10.1
CV Factor
Globe Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.) Angle Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.) Feet (ft.) Meters (m.) Feet (ft.) Meters (m.)
2940 7655 13320 706 1837 3200
105.6 184.8 541 130 211 64.2 139 42.5 6.2 4.1 .53 2.0 990 238 291 88.6 176 53.6 6.1 3.7 1.26 4.8
1575 2500* 3060* 4200* 378 347 600 467 734.4 1008 422 503
Equivalent Globe Length Pattern of Angle Pipe Pattern K Factor
628 1866
105.8 142.4 128.6 153.6 191.6 569 217 66.1 5.8 3.6 2.51 9.5 222* 67.8 6.1 2.9 4.0 15.1 238* 72.7 5.0 2.8 6.5 24.6 247* 75.2 5.2 2.6 9.6 4.0 29 7.1 42
Globe Pattern Angle Pattern Fl. Oz U.S. Gal. ml Litres
Liquid Displaced from Cover Chamber When Valve Opens

*Estimated
36.2 109.8 159
C V Factor Formulas for computing CV Factor, Flow (Q) and Pressure Drop
( P):
Where:
C V = U.S. (gpm) @ 1 psi differential at 60 F water

or = (l/s) @ 1 bar (14.5 PSIG) differential at 15 C water
CV =
Q P
Q = CV
Q P = C V
K Factor (Resistance Coefficient) The Value of K is calculated from the formula: (U.S. system units)
K = 894 d 2
Cv
d = inside pipe diameter of Schedule 40 Steel Pipe (inches) f = friction factor for clean, new Schedule 40 pipe
(dimensionless) (from Cameron Hydraulic Data, 18th Edition, P 3-119)
Eq uivalent Length of Pipe Equivalent lengths of pipe (L) are determined from the formula: L (U.S. system units) Fluid Velocity Fluid velocity can be calculated from the following formula: (U.S. system units)
= Kd
12 f
V=
. 4085 Q d2
K L Q V P
= Resistance Coefficient (calculated) = Equivalent Length of Pipe (feet) = Flow Rate in U.S. (gpm) or (l/s) = Fluid Velocity (feet per second) or (meters per second) = Pressure Drop in (psi) or (bar)
Model 1 0 0 - 0Flow Chart (Based on normal flow through a wide open valve) 1
Angle Valve Sizes Inches Globe Valve Sizes Inches
100 80 60 40
1/2 3/4
11/2 1 11/4 11/2 2
2 21/2
21/2 3
3 4
4 6
6 8
8 10
10
12
14
16 24 36
12 14 16
Pressure Drop psi
30 20
10 8 6 4 3 2
1 1 3 5 10 20 30 40 60 80 100 200 500 1000 2000 5000 10 000 20 000 50 000 100 000
Flow Rate
gpm (water)
11
B (DIAMETER)
Dimensions
INLET OUTLET
B (DIAMETER)
J
K C OUTLET H
INLET OUTLET
Model 1 0 0 - 0 1
CC H
(MAX)
OUTLET
GGG GG G
D DD DDD
EE
INLET
4" SIZE SHOWN
INLET
GGGG
AAAA
DDDD
*112" Size Only
100-01 (Globe)
38 12-34
100-01 (Angle)
1 5.12 4.38 2.75 1.63 14 14 14 8 25 130 111 70 42 1 4 1 4 4
100-01 Grooved (Globe)
100-01 Grooved (Angle)

14 39.00 40.50 32.75 24.19 19.50 20.25 12.62 10.50 11.50 14.88 15.62 1 1 12 1
38
Valve Size (Inches) A Threaded AA 150 ANSI AAA 300 ANSI AAAA Grooved End B Dia. C Max. CC Max. D Threaded DD 150 ANSI DDD 300 ANSI DDDD Grooved End E EE Grooved End F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI GGGG Grooved End H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Lbs.
*40mm Size Only
2.75 2.50 2.00 1.25 18 3 10 70 64 51 32 18 1.4
3.50 3.12 3.00 0.88 1 8 1 8 18 3 15- 20 89 80 76 23 18 18 18 1.4
1 2 6 8 3 4 10 12 114- 12 2 12 9.38 11.00 12.50 7.25 8.50* 9.38 11.00 12.00 15.00 20.00 25.38 29.75 34.00 9.00* 10.00 11.62 13.25 15.62 21.00 26.38 31.12 35.50 9.00 12.50 15.00 20.00 8.50 6.62 9.12 11.50 15.75 20.00 23.62 28.00 5.62 8.00 6.50 8.19 10.62 13.38 16.00 17.12 20.88 5.50 7.56 5.00 6.50 8.80 11.10 4.10 4.75 6.25 3.25 5.50 6.00 7.50 10.00 12.75 14.88 17.00 4.00* 4.75 5.50 6.38 7.88 10.50 13.25 15.56 17.75 4.25* 5.00 5.88 4.75 6.00 7.50 1.50 2.56 4.31 5.31 9.25 10.75 3.19 1.12 1.69 2.13 6.00 6.00 4.13 1.94 3.00 3.75 5.50 6.75 8.00 4.50 9.50 2.50 3.50 3.25 4.13 6.25 7.50 8.75 10.25 5.00 3.06 3.75 3.25 4.50 1.88 4.00 4.00 6.00 8.00 8.62 13.75 5.00 4.00* 3.25 4.00 4.38 6.50 8.50 9.31 14.50 5.31 4.25* 3.50 4.31 3.25 4.75 5.00 38 12 34 34 3 8 1 2 1 1 1 12 12 34 34 14 1 1 1 1 1 4 2 38 12 34 34 38 1 2 1 1 1
16 41.38 43.50 35.50 25.00 20.81 21.62 15.50 11.75 12.75 15.69 16.50 1 2 1
12
24 61.50 63.24 53.16 43.93 17.75 19.25 1 112 1

34
36 76.00 78.00 66.00 61.50 4.56 28.00 2 2 2
10-32 10-32 10-32 0.6 0.4 0.7 35 15 50 32- 40 184 216* 229* 216 143 140 104 83 102* 108* 29 52 64 78 48 102* 108* 38 14 38 50 238 238 254 228 168 165 127 121 121 127 121 38 54 76 83 83 83 89 83 38 12 38 65 279 279 295 203 192 140 140 149 43 89 95 102 102 110 12 12 12
4-28 0.8 70 80 318 305 337 318 232 208 165 159 152 162 152 65 152 95 105 114 102 111 108 12 12 12
4-28 1.1 140 100 381 397 381 292 270 223 191 200 191 81 105 114 127 127 135 127 34 34 34
8-24 1.7 285 150 508 533 508 400 340 281 254 267 110 152 140 159 152 165 34 34 34
38
-24 2.3 500 200 645 670 508 406 324 337 135 171 191 203 216 1 1 1
38
-24 2.8 780 250 756 790 600 435 378 395 235 203 222 219 236 1 1 1
38
-24 3.4 1165 300 864 902 711 530 432 451 273 241 260 349 368 1 1 14 1
38
-24 4.0 1600 350 991 1029 832 614 495 514 321 267 292 378 397 1 1 12 1
38
-20 4.5 2265 400 1051 1105 902 635 528 549 394 298 324 399 419 1 2 1
12
-16 34-16 6.75 10.12 6200 11470 600 1562 1606 1350 1116 451 489 1 112 1
34
Valve Size (mm) A Threaded AA 150 ANSI AAA 300 ANSI AAAA Grooved End B Dia. C Max. CC D Threaded DD 150 ANSI DDD 300 ANSI DDDD Grooved End E EE Grooved End F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI GGGG Grooved End H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Kgs.
900 1930 1981 1676 1562 624 711 2 2 2

34
10-32 10-32 10-32 10 15 18 7 16 23
14
-28 20 32
14
-28 28 64
38
-24 43 129
38
-24 58 227
38
-24 71 354
-24 86 528
-24 102 726
-20 114 1027
-16 171 2812
-16 257 5200
Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other positions are acceptable. Due to component size and weight of 8 inch and larger valves, installation with cover UP is advisable. We recommend isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a thorough inspection be done at least once a year. Consult factory for specific recommendations.
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website-cla-val.com/ 0 4 ) 1 0 0 0 1 ( R- 7
12
PIPE, PLUG HEX, NUT COVER PIPE, PLUG

TM
COVER, BEARING
100-01 Hytrol
SPRING STEM, NUT DIAPHRAGM, WASHER
*DIAPHRAGM
DISC, RETAINER
*SPACER, WASHER *DISC

DISC, GUIDE
STEM Seat Screw SEAT

8" and Larger
SEAT-O-RING STUD
8" and Larger
BODY
(Globe or Angle)
PIPE, PLUG
*Repair Parts
13
MODEL
100-01KO
TM
Anti-Cavitation Hytrol Valve

Virtually Cavitation Free Operation Severe Service Design - High Pressure Differentials Reduced Noise and Vibration 3 1 6 Stainless Steel Disc Guide and Seat Standard Drip - Tight, Positive Sealing Service Without Removal From Line Retrofit to Standard Hytrol Valves
The Cla-Val Model 100-01KO Anti-Cavitation Hytrol Valve is designed for applications where there is a high potential for damage from cavitation. Specify this valve series for a wide variety of control valve applications having pressure differentials up to 300 PSID or for relief valves having atmospheric discharge up to 150 PSID. The 100-01KO Hytrol main valve provides optimum internal pressure control through a unique anti-cavitation trim (patent-pending) design. Constructed of 316 Stainless Steel, the seat and disc guide trim components feature dual interlocked sleeves containing radial slots that deflect internal flow to impinge upon itself in the center of the flow path, harmlessly dissipating the potential cavitation damage. This unique design also lessens the possibility of fouling if large particles in the water are present due to the large flow path of the radial slots. The 100-01KO Hytrol is the basic valve used in Cla-Val Automatic Control Valves for high differential applications requiring remote control, pressure regulation, solenoid operation, rate of flow control, or liquid level control. The Anti-Cavitation Trim components can be retrofitted to existing valves if the application indicates an appropriate need. Please consult factory for details.
Patent Pending
On-Off Control On-Off Control Modulating Control
14
TM
Specifications
Available Sizes Pattern Globe Angle Flanged 2 - 16 2 - 16 Operating Temp. Range
Fluids -40 to 180 F Available Sizes Disc Retainer & Diaphragm Washer Trim: Disc Guide, Seat & Cover Bearing Disc Diaphragm Stem, Nut & Spring Component Body & Cover Ductile Iron 2 - 16 Ductile Iron Material Options Cast Steel 2 - 16 Cast Steel
Model 1 0 0 - 0 1 KO
Bronze 2 - 16 Bronze
Stainless Steel 2 - 16 Stainless Steel
Aluminum 2 - 16 Aluminum

Valve Body & Cover Grade Material Standards* B16.42 B16.5 B16.24
ANSI
Pressure Class
Flanged Threaded
316 Stainless Steel is Standard Buna-N Rubber Nylon Reinforced Buna-N Rubber Stainless Steel
B DIAMETER J K C INLET OUTLET
150 lb. 250 285 225
300 lb. 400 400 400
End** Details
ASTM A536 Ductile Iron ASTM A216-WCB Cast Steel ASTM B62 Bronze
400 400 400 400
ASTM A743 Stainless Steel B16.5 285 400 356-T6 Aluminum B16.1 275 Note: *ANSI standards are for flange dimensions only. Flanged valves are available faced but not drilled. **End Details machined to ANSI B2.1 specifications.
100-01KO (Globe)
FF
F
A AA AAA
Dimensions
8 Valve Size (Inches) 4 6 16 3 2 12 10 A Threaded 9.38 12.50 AA 150 ANSI 9.28 12.00 15.00 20.00 25.38 29.75 34.00 41.38 AAA 300 ANSI 10.00 13.25 15.62 21.00 26.38 31.12 35.50 43.50 B Dia. 6.62 9.12 11.50 15.75 20.00 23.62 28.00 35.50 C Max. 6.50 8.19 10.62 13.38 16.00 17.12 20.88 25.00 E 1.50 2.56 3.19 4.31 5.31 9.25 10.75 15.50 F 150 ANSI 3.00 3.75 4.50 5.50 6.75 8.00 9.50 11.75 FF 300 ANSI 3.25 4.13 5.00 6.25 7.50 8.75 10.25 12.75 3 4 3 38 12 H NPT Body Tapping 1 4 1 1 1 34 3 12 12 J NPT Cover Center Plug 1 4 2 1 14 1 34 3 38 12 K NPT Cover Tapping 1 4 1 1 1 Valve Stem Internal 10-32 14-28 14-28 38-24 38-24 38-24 38-24 12-20 Thread UNF Stem Travel 1.1 1.7 2.3 0.7 0.8 4.5 2.8 3.4 Approx. Ship Wt. Lbs. 140 285 500 35 70 780 1165 2265 ( mm) A AA AAA B C E F FF H J K Internal Thread Stem Trvl 50 238 238 254 168 165 38 76 83 38 12 38 80 318 305 337 232 208 65 95 105 12 12 12
14
100 381 397 292 270 81 114 127 34 34 34

14
150 508 533 400 340 267 110 140 34 34 34

38
200 645 670 508 406 135 171 191 1 1 1

38
250 756 790 600 435 235 203 222 1 1 1

38
300 864 902 711 530 273 241 260 1 1 14 1

38
400 1051 1105 902 635 394 298 324 1 2 1

12
10-32 15 Wt. Kgs. 16
-28 20 32
-28 28 64
-24
-24
-24
-24
-20
43 129
58 227
71 354
86 528
114 1027
Cla-Val Control Valves with KO ANTI-CAVITATION Trim operate with maximum efficiency when mounted in horizontal piping with the main valve cover Up. We recommend isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a thorough inspection be done at least once a year. Consult factory for specific recommendations.
Functional Data
Valve Size
CV Factor Inches mm. 2 50 25 6.0 237 72 26.1 .03 163 3 80 52 12.5 416 127 29.3 .08 303 4 100 90 22 572 174 29.0 .17 643 6 150 218 52 858 261 25.5 .53 2.0 8 200 362 87 1315 401 27.9 1.26 4.8 10 250 469 113 2444 745 41.0 2.51 9.5
Model 1 0 0 - 0 1 KO
12 300 810 195 2118 646 27.7 4.0 15.1 16 400 1382 332 2279 695 23.7 9.6 36.2
Globe Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.)
Equivalent Feet (ft.) Length of Globe Pattern Meters (m.) Pipe
K Factor
Globe Pattern Fl. Oz U.S. Gal. ml Litres
Liquid Displaced from Diaphragm Chamber When Valve Opens
For assistance in selecting appropriate valve options or valves manufactured with special design req uirements, please contact our Regional Sales Office or Factory.
Patent Pending
15
Model 1 0 0 - 0 1 KO Flow Chart

( P):
Patent Pending
Where:

CV =
Q P
Q = CV
Q P = C V
K = 894 d Cv 2
= Kd
12 f
V=
. 4085 Q d2
K L Q V P
100G-01KO ANTI-CAVITATION VALVE CURVES

SOLID LINE IS FULL OPEN FLOW CURVES FOR 18 FT/SEC CONTINUOUS DUTY APPLICATIONS DASHED LINE IS FULL OPEN FLOW CURVE FOR 25 FT/SEC INTERMITTENT DUTY APPLICATIONS
400 300
100 Pressure Drop (psi)
4" 2"
10
8" 6" 10"
12" 16"
3"
1 10
100 Flow Rate (GPM)
1000
10000
Notes: on operating differential

1. For atmospheric discharge, the maximum inlet pressure cannot exceed 150 PSI. 2. Above 150 PSI inlet pressure, a minimum of 25 PSI outlet pressure is required. 3. Maximum pressure differential cannot exceed 300 PSID. 4. Recommended Minimum flow is 1 foot per second velocity flow capacity. 5. Consult factory for conditions exceeding these recommendations.
16
1 0 0 - 0 1 KO Hytrol Main Valve with Anti- Cavitation Trim Purchase Specifications
Function The valve shall be hydraulically operated, single diaphragm actuated, globe pattern. The valve shall consist of three major components: the body with seat installed, the cover with bearing installed, and the diaphragm assembly. The diaphragm assembly shall be the only moving part and shall form a sealed chamber in the upper portion of the valve, separating operating pressure from line pressure. Packing glands and/or stuffing boxes are not permitted and there shall be no pistons operating the main valve or pilot controls. Valve body and cover shall be of cast material manufactured in North America. Ductile Iron is standard, other materials shall be available. No fabrication or welding shall be used in the manufacturing process. Description The anti-cavitation features of the seat and disc guide detail shall have flow slots equally spaced around their perimeters. The seat slots shall be orientated around the perimeter of the seat so that fluid entering the valve shall flow through the seat slot detail such that the fluid flow converges in the center chamber of the seat allowing potential cavitation to dissipate. The disc guide slots shall be positioned around the perimeter of the disc guide, configured and oriented in an angular direction so that fluid flow exiting through the slots is diverted away from direct impact into pressure boundary surfaces. Flow exiting the disc guide slots is directed in an angular path to increase the distance between the slot geometry and pressure boundary surfaces. If cavitation conditions exist, the increased distance between the slots and pressure boundary surfaces minimizes the potential for damage by allowing the cavitation bubbles to dissipate before they come in contact with pressure boundary surfaces. Anti-cavitation characteristics shall be controlled by the described slotted seat and disc guide components. The disc guide shall slide in the seat and allow controlled flow through the seat slots into the central seat chamber where flow shall continue from the seat chamber and exit through the angularly oriented slots of the disc guide. The seat and disc guide features used together shall provide anti-cavitation characteristics suitable for applications where a large controlled pressure drop is desired. The flexible, non-wicking, FDA approved diaphragm shall consist of nylon fabric bonded with synthetic rubber compatible with the operating fluid. The diaphragm must withstand a Mullins burst test of a minimum of 600 psi per layer of nylon fabric and shall be cycle tested 100,000 times to insure longevity. The diaphragm shall be fully supported in the valve body and cover by machined surfaces which support no less than one-half of the total surface area of the diaphragm in either the fully open or fully closed position. The valve seat in six inch and smaller size valves shall be threaded into the body. Valve seat in eight inch and larger size valves shall be retained by flat head machine screws for ease of maintenance. The seat shall be of the solid, one piece design and shall have a minimum of a five degree taper on the seating surface for positive drip tight shut-off. Pressed-in bearings and/or multi-piece seats shall not be permitted. To insure proper alignment of the valve stem, the valve body and cover shall be machined with a locating lip. No "pinned" covers to the valve body shall be permitted. All necessary repairs and/or modifications other than replacement of the main valve body shall be possible without removing the valve from the pipeline. The valve manufacturer shall warrant the valve to be free of defects in material and workmanship for a period of three years from date of shipment, provided the valve is installed and used in accordance with all applicable instructions. The valve manufacturer shall be able to supply a complete line of equipment from 1 1/4" through 36" sizes and a complete selection of complementary equipment. Material Specification Valve Size: Main Valve Body and Cover: Main Valve Trim: End Detail:
Pressure Rating: Temperature Range: Coating: Desired Options:
Application Information Inlet/Outlet Pressures: Flow Rate: Pipe Diameter: Function (i.e. - Pressure Reducing, Pressure Relief, etc.): This valve shall be a Cla-Val Model No. 100-01KO Hytrol Main Valve with Anti-Cavitation Trim as manufactured by Cla-Val, Newport Beach, CA Note: Add this Hytrol Anti-Cavitation Trim Purchase Specification to main valve specification for control valves where there is a high potential for cavitation damage. Please contact our Regional Sales Offices or Factory for assistance.
Patent Pending
The Anti-Cavitation Trim components can be retrofitted to existing Hytrol valves if the application indicates an appropriate need. Please consult factory for details. Represented By:
CLA- VAL
CLA- VAL CANADA
'COPYRIGHT
CLA- VAL KOREA

Mega Center #803, SKn Technopark, 190-1, Sangdaewon-dong, Jungwon-gu, Seongnam-si, Kyunggi-do, 462-721 Korea, Phone: +82-(0)31-776-4133(Rep.) Fax: +82-(0)31-776-4136 www.cla-val.co.kr
TM
1 0 0 - 0 1 KO ( R- 7 / 0 4 )
17
PIPE PLUG HEX NUT COVER PIPE PLUG

TM
COVER BEARING
1 0 0 - 0 1 KO
SPRING STEM NUT DIAPHRAGM WASHER
*DIAPHRAGM
DISC RETAINER
*SPACER *DISC
WASHER
STEM
DISC GUIDE KO
Seat Screw
SEAT KO
8" and Larger
SEAT-O-RING STUD
8" and Larger
BODY PIPE PLUG (Globe Shown)
*Repair Parts
18
MODEL
100-01
TM
TYTAN Main Valve

Smooth Flow Characteristics for Low Head Loss Packless Design for Low Maintenance Positive, Accurate Control Drip-Tight, Positive Seating Service Without Removal From Line
The Cla-Val Model 100-01 TYTAN Main Valve is designed for large flow applications where precise control is needed. Based on the Cla-Val Hytrol control valve, the TYTAN features all the advantages of a hydraulically operated, diaphragm actuated, modified-globe design main valve. It consists of three major components: body, with seat installed, diaphragm assembly, and cover with bearing installed. The only moving part is the diaphragm assembly guided top and bottom by a precision machined stem. A resilient synthetic rubber disc retained on three and one half sides forms a drip tight seal with the renewable seat when pressure is applied above the diaphragm. The nylon fabric reinforced synthetic rubber diaphragm provides superior sensitivity and control for all applications. The rugged simplicity of design and packless construction assure a long life of dependable, trouble free operation. The Cla-Val 36" 100-01 TYTAN has the capacity for a wide variety of high flow applications featuring Cla-Val automatic control of system pressure, flow rate, level, or remote control. In addition, the TYTAN is ideally suited to remote electronic interface control operation. Consult the factory or Cla-Val Regional Office in your area for details.
On-Off Control
TM
On-Off Control
Modulating Control
Model 100-01 TYTAN

H
Specifications:
End Details: Flanged Pressure Ratings Max: Temperature Ranges: 150 lb. & 300 lb. ANSI B16.42 150 lb. Class 250 psi 300 lb. Class 400 psi Fluids -40 to 180 F
G
Materials:
Main Valve Body & Cover: Disc Retainer & Diaphragm Washer: Trim: Disc Guide, Seat & Cover Bearing: Disc: Diaphragm: Stem, Nut & Spring: Ductile Iron ASTM A536 Ductile Iron ASTM A536 Bronze is standard Stainless Steel is optional Buna-N Rubber Nylon Reinforced Buna-N Rubber Stainless Steel
F A AA
Dimensions for 36 100-01 Tytan Valve
Inch
A 150 ANSI* AA 300 ANSI* B Dia C Max D F NPT** G NPT H NPT 76.00 78.00 66.00 61.50 28.00 2.00 2.00 2.00
Metric
1930 1981 1676 1562 28.00 -
Technical Data Description

Stem Travel 150 ANSI Shipping Wt (Approximate) 250 ANSI Shipping Wt (Approximate) Cv
English
10 in 11,470 lbs
Metric
271 mm 5154 Kg
11,720 lbs
5327 Kg
* Flange dimensions are per ANSI B16.1 ** Larger Body tapings and/or flange connection options available (consult factory)
13,320 gpm (@1 psi) 42 gallons 8.46 522 ft
3,200 l/s (@ 1 bar) 159 liters

B
Cover Capacity K Factor Equivalent Length of Pipe
159 m
Cla-Val Tytan Control Valve operates with maximum efficiency when mounted in horizontal piping with the cover UP, due to component size and weight. We recommend isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a thorough inspection be done at least once a year. Consult factory for specific recommendations.
CLA-VAL
CLA-VAL CANADA
TM
Represented By:
'COPYRIGHT
CLA- VAL KOREA

Mega Center #803, SKn Technopark, 190-1 Sangdaewon-dong, Jungwon-gu, Seongnam-si, Kyunggi-do, 462-721 Korea, Phone: +82-(0)31-776-4133(Rep.) Fax: +82-(0)31-776-4136 www.cla-val.co.kr
E-100-01 TYTAN (R-7/04)
MODEL
100-02
TM
Powertrol Valve
Drip- tight, positive seating Service without removal from line Threaded or flanged ends Globe or angle pattern Every valve factory- tested
The Cla-Val Model 100-02 is a hydraulically operated, diaphragm actuated, globe, or angle pattern valve. It consists of four major components: body, intermediate chamber, diaphragm assembly, and cover. The diaphragm assembly is the only moving part. The diaphragm assembly which is guided top and center by a precision machined stem, utilizes a non-wicking diaphragm of nylon fabric bonded with synthetic rubber. The diaphragm forms a seal between the cover chamber and intermediate chamber. A synthetic rubber disc retained on three and one half sides forms a drip-tight seal with the renewable seat when pressure is applied above the diaphragm. As pressure above the diaphragm is relieved and pressure is applied below the diaphragm, the valve opens wide for full flow. The rate of closing or opening can be controlled by modulating flow into or out of the diaphragm chambers. The Model 100-02 is recommended where independent operating pressure is desired. Available in various materials and in a full range of sizes, with either threaded or flanged ends, its applications are many and varied.
@ 4 - Way Control @ 4 - Way Control @ 4 - Way Control with lock
Full Open Operation When operating pressure below the diaphragm is applied and operating, pressure is relieved from the cover chamber, the valve is held open, allowing full flow.
Tight Closing Operation When pressure below the diaphragm is relieved and operating pressure is applied to the cover chamber, the valve closes drip-tight.
Modulating Action The valve holds any intermediate position when operating pressure is equal above and below the diaphragm. A Cla-Val four-way pilot control with "lock" position can maintain this balance by stopping flow in the pilot control system.
TM
21
Specifications
Available Sizes
Pattern Globe Angle Threaded 8" - 3" 112" - 3"
3
Model 1 0 0 - 0 2
Flanged 1 2" - 24"
1
Fluids -40 to 180 F
2" - 16"

Valve Body & Cover
ANSI
Pressure Class
Flanged Threaded End** Details
Grade
Material
Standards*
150 lb.
300 lb. 400 400 400 400
2-1/2" Globe, Threaded
ASTM A536 Ductile Iron B16.42 250 ASTM A216-WCB Cast Steel B16.5 285 ASTM B62 Bronze B16.24 225 ASTM A743 Stainless Steel B16.5 285 356-T6 Aluminum B16.1 275 Note: *ANSI standards are for flange dimensions only. Flanged valves are available faced but not drilled. **End Details machined to ANSI B2.1 specifications.
400 400 400 400
Materials
Component Body & Cover Available Sizes Disc Retainer & Diaphragm Washer Trim: Disc Guide, Seat & Cover Bearing Disc Diaphragm Stem, Nut & Spring Ductile Iron 1" - 24" Cast Iron Cast Steel 1"- 24" Cast Steel Material Options Bronze
1
Stainless Steel
1
Aluminum
1
4" Globe, Flanged
2" - 16"
2" - 16"
2" - 16"
Bronze
Stainless Steel
Aluminum
Options
Epoxy Coating - suffix KC An FDA approved fusion bonded epoxy coating for use with cast iron, ductile iron or steel valves. This coating is resistant to various water conditions, certain acids, chemicals, solvents and alkalies. Epoxy coatings are applied in accordance with AWWA coating specifications C55090. Do not use with temperature above 175F.
4" Angle, Flanged

The heavy spring option is used in applications where there is low differential pressure across the valve, and the additional spring force is needed to help the valve close. The option is best suited for valves used in on-off (non-modulating) service.
Low Temperature Diaphragm - suffix KA This single ply diaphragm uses Buna-N synthetic rubber, formulated for low temperature applications to -65 F. Operating pressures in excess of 125 psi are not recommended. For assistance in selecting appropriate valve options or valves manufactured with special design req uirements, please contact our Regional Sales Office or Factory.
Viton Rubber Parts - suffix KB Optional diaphragm, disc and o-ring fabricated with Viton synthetic rubber. Viton is well suited for use with mineral acids, salt solutions, chlorinated hydrocarbons, and petroleum oils; and is primarily used in high temperature applications up to 250 F. Do not use with epoxy coating above 175F. Heavy Spring - suffix KH 22
Functional Data
Valve Size
Inches mm.
3/ 8 1/ 2 3/ 4
Model 1 0 0 - 0 2
1 25 13.3 3.2 23 7.1 6.1 .70 20.7 1 1/4 32 30 7.2 19 5.7 3.6 .02 75.7 1 1/2 40 32 7.7 29 7 37 11.4 46 13.9 5.9 7.1 .02 75.7 2 50 54 13 61 14.6 51 15.5 40 12.1 5.6 4.4 .03 121 2 1/2 65 85 20.4 101 24.2 53 16.0 37 11.4 4.6 3.3 .04 163 3 80 115 27.6 139 33.4 85 25.9 58 17.8 6.0 4.1 .08 303 4 100 200 48 240 58 116 35.3 80 24.5 5.9 4.1 .17 643 6 150 440 105.6 541 130 211 64.2 139 42.5 6.2 4.1 .53 2.0 8 200 770 184.8 990 238 291 88.6 176 53.6 6.1 3.7 1.26 4.8 10 250 1245 299 1575 378 347 105.8 217 66.1 5.8 3.6 2.51 9.5 12 300 1725 414 14 350 2300 552 16 400 2940 706 24 600 7655 1837 628 10 1.8 .43 25 7.6 16.3 .12 3.5 15 6 1.44 7 2.2 3.7 .34 10.1 20 8.5 2.04 16 4.8 5.7 .34 10.1
CV Factor
Globe Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.) Angle Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.) Feet (ft.)
2500* 3060* 4200* 600 467 734.4 422 1008 503
Equivalent Globe Length Pattern Meters (m.) of Angle Feet (ft.) Pipe Pattern Meters (m.) K Factor Globe Pattern Angle Pattern Fl. Oz Liquid Displaced from Diaphragm Chamber When Valve Opens
*Estimated
142.4 128.6 153.6 191.6 222* 67.8 6.1 2.9 4.0 15.1 238* 72.7 5.0 2.8 6.5 24.6 247* 75.2 5.2 2.6 9.6 36.2 4.0 29 109.8
U.S. Gal. ml Litres
( P):
Where:

CV =
Q P
Q = CV
Q P = C V
K = 894 d Cv 2
= Kd
12 f
V=
. 4085 Q d2
K L Q V P
Model 1 0 0 - 0 2 Flow Chart (Based on normal flow through a wide open valve)
100 80 60 40
1/2 3/4
11/2 1 11/4 11/2 2
2 21/2
21/2 3
3 4
4 6
6 8
8 10
10
12
14
16 24
12 14 16
Pressure Drop psi
30 20
10 8 6 4 3 2
1 3 5 10 20 30 40 60 80 100 200 500 1000 2000 5000 10 000 20 000 50 000
Flow Rate
gpm (water)
23
Dimensions
B (DIAMETER)
J K C
OUTLET
B (DIAMETER)
Model 1 0 0 - 0 2
K
C
INLET
OUTLET
FF F A
GGG GG G
100-02 (Globe)
*1
1
AA AAA
INLET
DD DDD
100-02 (Angle)
8 25.38 26.38 20.00 21.81 12.69 13.19 5.31 6.75 7.50 8.00 8.50 1 1 1
3
2"
Size Only
3 8 2.75 2.50 2.33 1.25 1 8 1 2 - 34 3.50 3.15 5.88 .75 1 8 1 8 1 8
VALVE SIZ E (Inches) A Threaded AA 150 ANSI AAA 300 ANSI B Dia. C Max. D Threaded DD 150 ANSI DDD 300 ANSI E F 1 5 0ANSI FF 3 0 0ANSI G Threaded GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Shipping Wt. Lbs. VALVE SIZ E (mm) A Threaded AA 150 ANSI AAA 300 ANSI B DIA. C MAX. D Threaded DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Kgs.
1 5.12 4.38 6.25 1.25 1 4 1 4 1 4 13
114 - 112 7.25 8.50* 9.00 5.62 7.62 3.25 1.12 2.50 3.06 1.88 3 8 1 4 3 8 10-32 0.4 22 32184 216* 229 143 194 83 28 64 78 48 3 8 1 4 3 8 10-32 10 10
2 9.38 9.38 10.00 6.62 8.56 4.69 4.69 5.00 1.50 3.00 3.25 3.25 3.25 3.50 3 8 1 2 3 8
2 12 11.00 11.00 11.62 8.00 10.31 5.50 5.50 5.81 1.69 3.50 3.75 4.00 4.00 4.31 1 2 1 2 1 2
3 12.50 12.00 13.25 9.12 11.19 6.25 6.00 6.63 2.56 3.75 4.13 4.50 4.00 4.38 1 2 1 2 1 2
1
4 15.00 15.62 11.50 14.25 7.50 7.81 3.19 4.50 5.00 5.00 5.31 3 4 3 4 3 4
1
6 20.00 21.00 15.75 18.44 10.00 10.50 4.31 5.50 6.25 6.00 6.50 3 4 3 4 3 4
3
10 29.75 31.12 23.62 23.38 14.88 15.56 9.25 8.00 8.75 8.62 9.31 1 1 1
3
12 34.00 35.50 28.00 29.31 17.00 17.75 10.75 9.50 10.25 13.75 14.50 1 114 1 8-24 3.4 1675
3
14 39.00 40.50 32.75 32.12 19.50 20.25 12.62 10.50 11.50 14.88 15.62 1 112 1 8-24 4.0 2460
3
16 41.38 43.50 35.50 35.00 20.69 21.75 15.50 11.75 12.75 15.69 16.50 1 2 1 2-20 4.5 3100
1
24 61.50 63.24 53.16 56.50 17.75 19.25 21.25 1 1 1 2 1 4-16 6.5 6400
3
8 10 70 64 59 32 1 8 1.4
10-32 10-32 0.6 0.7 40 65 40 238 238 254 168 217 119 119 127 38 76 83 83 83 89 3 8 1 2 3 8 50 279 279 295 203 262 140 140 148 43 89 95 102 102 109 1 2 1 2 1 2
4-28 0.8 95
4-28 1.1 190
8-24 1.7 320
8-24 2.3 650 150 645 670 508 554 322 335 135 171 191 203 216 1 1 1
8-24 2.8 940 200 756 790 600 594 378 395 235 203 222 219 236 1 1 1
15 - 20 25 89 130 80 111 149 159 19 32 1 1 8 4 1 1 8 4 1 1 8 4 4 6
65 318 305 337 232 284 159 152 168 65 95 105 114 102 111 1 2 1 2 1 2
1
80 381 397 292 362 191 198 81 114 127 127 135 3 4 3 4 3 4
1
100 508 533 400 468 254 267 109 140 159 152 165 3 4 3 4 3 4
3
250 864 902 711 744 432 451 273 241 260 349 368 1 114 1
3
991 1029 832 816 495 514 321 267 292 378 397 1 112 1 8-24 102 1116
3
300 350 1051 1562 1105 1606 902 1350 889 1435 526 552 394 451 298 489 324 540 399 419 1 1 2 112 1 1 2-20 114 1406
1
400
60
10-32 10-32 15 18 18 30
4-28 20 43
4-28 28 86
8-24 43 145
8-24 58 295
8-24 71 426
8-24 86 760
4-16 165 2906

3
CLA- VAL
CLA- VAL CANADA
'COPYRIGHT
Represented By:
CLA- VAL KOREA

Mega Center #803, SKn Technopark, 19 Sangdaewon-dong, Jungwon-gu, Seongnam-si, Kyunggi-do, 462-721 Korea, Phone: +82-(0)31-776-4133(Rep.) Fax: +82-(0)31-776-4136 www.cla-val.co.kr
TM
E- 1 0 0 - 0(2 7 / 0 4 ) R-
24
MODEL
100-20
600 Series
TM
Hytrol Valve
Reduced Cavitation Design Drip- tight, Positive Seating Action Service Without Removal From Line Globe or Angle Pattern Every Valve Factory- Tested
The Cla-Val Model 100-20 Hytrol Valve is a hydraulically operated, diaphragm actuated, globe or angle pattern valve. It consists of three major components: body, diaphragm assembly and cover. The diaphragm assembly is the only moving part. The diaphragm assembly is guided top and bottom by a precision machined stem which utilizes a non-wicking diaphragm of nylon fabric bonded with synthetic rubber. A resilient synthetic rubber disc, retained on three and one-half sides by a disc retainer, forms a driptight seal with the renewable seat when pressure is applied above the diaphragm. The reduced cavitation characteristics of the 100-20 Hytrol Valve is the basis for the Cla-Val 600 Series. The rugged simplicity of design and packless construction assure a long life of dependable, troublefree operation. It's smooth flow passages and fully guided disc and diaphragm assembly assure optimum control when used in piping systems requiring remote control, pressure regulation, solenoid operation, rate of flow control or check valve operation. Available in various materials and in a wide range of sizes. It's applications are unlimited.
@ On-Off Control @ On-Off Control Modulating @ Control
Modulating Action The valve holds any intermediate position when operating pressure is equal above and below the diaphragm. Using a Cla-Val Modulating Control will allow the valve to automatically compensate for line pressure changes.
TM
25
Specifications
Available Sizes
Pattern Globe Angle Flanged 3,4,6,8,10,12,14,16,18,20,24,30 4,6,8
Model 1 0 0 - 2 0
Operating Temp.
Fluids -40 to 180 F
Range

Valve Body & Cover
ANSI
Pressure Class Flanged
Material ASTM A536 Ductile Iron ASTM A216-WCB Cast Steel ASTM B62 ASTM A743
Grade
Standards* B16.42 B16.5
150 lb. 250 285 225 285
Bronze B16.24 Stainless Steel B16.5
300 lb. 400 400 400 400
3" Globe, Flanged
356-T6 Aluminum B16.1 275 Note: *ANSI standards are for flange dimensions only. Flanged valves are available faced but not drilled.
Materials
Component Body & Cover Available Sizes Disc Retainer & Diaphragm Washer Trim: Disc Guide, Seat & Cover Bearing Disc Diaphragm Stem, Nut & Spring Ductile Iron 3" - 30" Cast Iron Cast Steel 3" - 30" Cast Steel Material Options Bronze 3" - 16" Bronze Stainless Steel 3" - 16" Stainless Steel Aluminum
6" Globe, Flanged

3" - 16" Aluminum
Options
Epoxy Coating - suffix KC An FDA approved fusion bonded epoxy coating for use with cast iron, ductile iron or steel valves. This coating is resistant to various water conditions, certain acids, chemicals, solvents and alkalies. Epoxy coatings are applied in accordance with AWWA coating specifications C550-90. Do not use with temperatures above 175 F.
Dura- Kleen Stem - suffix KD This stem is designed for applications where water supplies containing dissolved minerals create deposits that build-up on a standard stem and hamper valve operation. A patented self-cleaning design on the stem allows all valve sizes to operate freely in the harshest conditions.
6" Angle, Flanged

dissolved minerals which can form deposits that build up on the valve stem and hamper valve operation. Scale build-up will not adhere to the Delrin sleeve stem. Delrin sleeved stems are not recommended for valves in continuous operation where differential pressures are in excess of 80 psi (2" and larger Hytrol valves). Water Treatment Clearance - suffix KW This additional clearance is beneficial in applications where water treatment compounds can interfere with the closing of the valve. The smaller outside diameter disc guide provides more clearance between the disc guide and the valve seat. This option is best suited for valves used in onoff (non-modulating) service. Viton Rubber Parts - suffix KB Optional diaphragm, disc and o-ring fabricated with Viton synthetic rubber. Viton is well suited for use with mineral acids, salt solutions, chlorinated hydrocarbons, and petroleum oils; and is primarily used in high temperature applications up to 250 F. Do not use with epoxy coatings above 175 F. Heavy Spring - suffix KH The heavy spring option is used in applications where there is low differential pressure across the valve, and the additional spring force is needed to help the valve close. This option is best suited for valves used in on-off (non-modulating) service. For assistance in selecting appropriate valve options or valves manufactured with special design req uirements, please contact our Regional Sales Office or Factory.
Delrin Sleeved Stem - suffix KG The Delrin sleeved stem is designed for applications where water supplies contain
26
Functional Data
Valve Size
Inches mm. 3 80 62 15 293 89.3 20.6 .032 .12 4 100 136 32.5 135 32 251 76.4 254 77.6 12.7 12.9 .08 .30 6 150 229 55 233 56 777 237.1 751 229 23.1 22.3 .17 .64 8 200 480 115 545 132 748 228.1 580 176.9 15.7 12.2 .53 2.0 10 250 930 223 621 189.5 10.4 1.26 4.8 12 300 1458 350 654 199.4 8.5 2.51 9.5 14 350 1725 414 750 228.7 8.9 4 15.1 16 400 2110 506 977 298.1 10.2 4 15.1 18 460 2940* 705 983 299.9 8.4 9.6 36.2 20
Model 1 0 0 - 2 0
24 600 3500* 840 3005 916.6 19.1 9.6 36.2 30 760 7900* 1895 2130 649.6 10.5 29.0 110 500 3400* 816 1125 343.2 8.8 9.6 36.2
CV Factor
Globe Gal./Min. (gpm) Pattern Litres/Sec. (l/s) Angle Gal./Min. (gpm) Pattern Litres/Sec. (l/s) Feet (ft) Meters (m) Feet (ft) Meters (m)
Globe Pattern
Angle Pattern Fl. Oz Liquid Displaced U.S. Gal. from Diaphragm Chamber When ml Valve Opens Litres
*Estimated
( P):
Where:

CV =
Q P
Q = CV
Q P = C V
K = 894 d Cv 2
= Kd
12 f
V=
. 4085 Q d2
K L Q V P
100 80 60 40 3 4 4 6 6 8 8 10 12 14 16 18 20 24 30
Pressure Drop psi
30 20
10 8 6 4 3 2
1 3 5 10 20 30 40 60 80 100 200 500 1000 2000 5000 10 000 20 000 50 000
Flow Rate
gpm (water)
27
Dimensions
H
B (DIAMETER)
B(DIAMETER) H
J C
Model 1 0 0 - 2 0
J C OUTLET
INLET
OUTLET
F G
FF
EE
100-20 (Globe)
A AA
INLET
D DD
100-20 (Angle)
VALVE SIZ E (Inches) A 150 ANSI AA 300 ANSI B DIA. C MAX. D 150 ANSI DD 300 ANSI E 150 ANSI EE 300 ANSI F 150 ANSI FF 300 ANSI G NPT Body Tapping H NPT Cover Center Plug J NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx Ship Wt. Lbs.
3 10.25 11.00 6.62 7.00 3.75 4.12 3 8 1 2 3 8 10-32 0.6 45
4 13.88 14.50 9.12 8.62 6.94 7.25 5.50 5.81 4.50 5.00 1 2 1 2 1 2
1
6 17.75 18.62 11.50 11.62 8.88 9.38 6.75 7.25 5.50 6.25 3 4 3 4 3 4
1
8 21.38 22.38 15.75 15.00 10.69 11.19 7.25 7.75 6.75 7.50 3 4 3 4 3 4
3
10 26.00 27.38 20.00 17.88 8.00 8.75 1 1 1

3
12 30.00 31.50 23.62 21.00 9.50 10.25 1 1 1

3
14 34.25 28.00 20.88 11.00 1 114 1

3
16 35.00 36.62 28.00 25.75 11.75 12.75 1 114 1

3
18 42.12 43.63 35.44 25.00 15.88 15.88 1 2 1

1
20 48.00 49.62 35.44 31.00 14.56 16.06 1 2 1

1
24 48.00 49.75 35.44 31.00 17.00 19.00 1 2 1

1
30 63.25 53.19 43.94 19.88 1 2 1

3
4 -28 0.8 85
4 -28 1.1 195
8 -24 1.7 330
8 -24 2.3 625
8 -24 2.8 900
8 -24 3.4 1250
8 -24 3.4 1380
2 -20 4.5 1500
2 -20 4.5 2551
2 -20 4.5 2750
4 -16 6.5 6500
VALVE SIZ E (mm) A 150 ANSI AA 300 ANSI B DIA. C MAX. D 150 ANSI DD 300 ANSI E 150 ANSI EE 300 ANSI F 150 ANSI FF 300 ANSI G NPT Body Tapping H NPT Cover Center Plug J NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Kgs.
80 260 279 168 178 95 105 3 8 1 2 3 8 10-32 15 20
100 353 368 232 219 176 184 140 148 114 127 1 2 1 2 1 2
1
150 451 473 292 295 226 238 171 184 140 159 3 4 3 4 3 4
1
200 543 568 400 381 272 284 184 197 171 191 3 4 3 4 3 4
3
250 660 695 508 454 203 222 1 1 1

3
300 762 800 600 533 241 260 1 1 1

3
870 711 530 279 1 114 1

3
350 889 930 711 654 298 324 1 114 1

3
400 1070 1108 900 635 403 403 1 2 1

1
450 1219 1260 900 787 370 408 1 2 1

1
500 1219 1263 900 787 432 483 1 2 1 2-20 114 1249
1
600 1607 1351 1116 505 1 2 1 2-20 165 2951

1
750
4-28 20 39
4-28 28 89
8 -24 43 150
8-24 58 284
8-24 71 409
8-24 86 568
8-24 86 627
2 -20 86 681
2 -20 114 1157
Service and Installation

CLA- VAL
CLA- VAL CANADA
TM
Represented By:
CLA- VAL KOREA

'COPYRIGHT
1 0 0 - 2(0R- 7 / 0 4 )
28
MODEL
100-42
700 SERIES
TM
ROLL SEAL
Compact Design, Proven Reliable Light Weight Materials High Pressure Rating Availability Easy Installation and Maintenance
NSF
The Cla-Val Model 100-42 Roll Seal valve is a hydraulically operated valve used to control liquid flow by means of a flexible control element: the liner. The basic valve consists of only two parts: a one piece, investment cast body and an elastomeric liner. The valve body is constructed with internal ribs and slots forming a grillwork which surrounds the liner to provide support. A normally closed type valve is formed by the installed liner which covers the grillwork and seats against the raised seating surface in the valve body. Upstream pressure actuates the valve to produce valve opening by rolling the liner off the seating surface and the slotted grillwork. The valve is actuated by upstream pressure as the loading pressure (pressure supplied to the control chamber) is varied by an external pilot control system. A typical pilot control system used to operate the Model 100-42 valve consists of a restriction and a suitable pilot connected to the valve.
PILOT CONTROL VALVE
PILOT CONTROL VALVE
Pilot Control Valve
RESTRICTOR
RESTRICTOR
RESTRICTOR
SEATING AREA
SEATING AREA
SEATING AREA
INLET
INLET
INLET
CONTROL CHAMBER
CONTROL CHAMBER
CONTROL CHAMBER
Model 1 0 0 - 4 2 Valve in Closed Position Upstream pressure is introduced to the control chamber (the chamber formed behind the liner) of the Cla-Val Model 100-42 Roll Seal valve through the control piping and restrictor. When the pilot is closed, full inlet pressure is supplied to the control chamber, thus balancing the force developed by inlet pressure acting on the upstream face on the liner. Under these conditions, the liner remains in the fully closed position. Since the operating pressure in the control chamber is greater than the outlet pressure, an additional closing force is developed across the liner, pressing the liner against the surrounding slotted grillwork area and seating surface.
Model 1 0 0 - 4 2 Valve in Partially Open Position As loading pressure is lowered slightly below inlet pressure, the central portion of the liner is forced to invert and come to rest against the tip of the control chamber cavity. Reducing the loading pressure further (but still higher than outlet pressure) causes the liner to drape over the cone shaped portion of the control chamber cavity. This action causes the outer section of the liner to roll off the seating surface and a portion of the grillwork to partially open the valve.
Model 1 0 0 - 4 2 Valve in Fully Open Position The valve is fully opened when loading pressure is sufficiently reduced to allow the liner to roll back completely and expose the full slot area. Restoring loading pressure reverses the liner rolling action to return the liner to the fully closed position.
TM
29
Design Specification
Sizes: End Detail Wafer: End Detail Flanged: 2, 3, 4, and 6 inch wafer style 6, 8, 10, and 12 inch flanged 6, 8, 10, 12 inch Victaulic Ends Fits ANSI B16.5 class 125,150, 250, and 300 flanges ANSI B16.5 class 150 (fits class 125) or ANSI B16.5 class 300 (fits class 250) Fits standard steel pipe 720 psi maximum Victaulic Ends - 300 psi max. 150 psid continuous, 225 psid intermittent* 125 psid maximum 32 to 160 degrees F* Class 125-175 psi maximum Class 150-275 psi maximum Class 250-300 psi maximum Class 300-720 psi maximum 300 psi maximum
Performance Specification
Capacity: Cf Factor: Cavitation: Rangability: Bearing Friction: See Technical Data Sheet 0.9 See Technical Data Sheet 500:1 No friction from slip-type bearings
End Detail Victaulic: Operating Pressure: Maximum Differential: Reverse Pressure: Temperature Range: Flange Operating Pressure:
Material Specification
Body: 316L Stainless Steel Flanges: (Slip on) Carbon Steel/Clear Cad. Plated** Bolt Kit: Carbon Steel/Zinc Plated Liner: Natural Rubber, 65 duro (standard) Viton, EPDM, Nitrile, Silicone (available) Liner Retainer: 316 Stainless Steel
Optional Materials
Escoloy 45D Duplex Stainless Steel Super Duplex Stainless Steel Nickel Aluminum Bronze Titanium
Victaulic Ends Rating:
*Standard natural rubber 65 durometer in water service. Temperature range depends on liner material. Higher differential pressure ratings available.
For other than standard ANSI flanges consult factory Din drilling available on all sizes
Dimensions (100-42 Main Valve)

Valve Size (Inches) A B BB C CC D (ANSI 150) D (ANSI 300) E (Ports) NPT Approx. Wt. (150 lbs.) Approx. Wt. (300 lbs.) 2 2 7/8 4 3/8 2 1/2 4 4 3 4 3 9/16 4 1/8 5 7/8 7 3/8 3 1/4 4 7 1/2 14 7 1/2 14 10 12 6 8 5 1/4 18 21 5/8 10 7/8 14 3/8 9 13/16 13 15 1/4 9 11 5 1/2 16 19 11 13 1/2 17 1/2 20 1/2 12 1/2 15 1/2 1/2 3/8 3/8 190 290 58 115 250 375 87 155
3/8" N.P.T. 3 PORTS
"A" TYP. "BB" DIA.
FLOW
"CC"
VALVE SIZ E (mm for ANSI) A B BB C CC D (ANSI 150) D (ANSI 300) E (Ports) NPT Approx. kg. (150lbs.) Approx. kg. (150lbs.)with Studs & Nuts Approx. kg. (300lbs.) Approx. kg. (300LBs.)with Studs & Nuts
50 73 111 64 1.81 2.72 1.81 5
80 90 149 83 3.63 4.54 3.63 6.35
100 105 187 102 6.35 10 6.35 11.80
150 200 250 300 133 276 365 457 549 249 229 279 330 387 202 279 343 406 483 318 381 445 521 3/8 3/8 1/2 1/2 30 54.43 89 151.50 41.73 72.57 116.57 191 -
2", 3", 4" and 6" Wafer Style
"E" N.P.T.
"E" N.P.T.
"E" N.P.T. "D" DIA. "B" DIA.
NSF
NSF Approved 2" thru 12"
"C" 6", 8",10" and 12" Flanged Style
When Ordering Please Specify:

1. 6. Catalog No. 100-42 2. Valve Size 7. 3. Fluid Being Handled 4. 8. Fluid Temperature Range 5. Inlet Pressure Range Maximum Flow Rate Outlet Pressure Range Maximum Differential Pressure Minimum Differential Pressure 9.
CLA- VAL
CLA- VAL CANADA
TM
Represented By:
CLA- VAL KOREA

'COPYRIGHT
E- 1 0 0 - 4 2 ( R- 7 / 0 4 )
30
MODEL
100-43
800 Series
TM
Tubular Diaphragm Valve

3 - Year Warranty Low Head Loss Cast Steel Construction Fusion Coated Epoxy Inside and Out Anti- Cavitation Design Nickel Aluminum Bronze Construction Option ( Alloy C9 5 8 0 0 ) Duplex Stainless Steel Construction Option ( Alloy 2 2 0 5 ) Low Maintenance Simple and Reliable Operation
The Cla-Val Model 100-43 Tubular Diaphragm Valve is a pressureoperated, in-line axial valve. A tube diaphragm actuates the valve, which is comprised of three major components: 1) Tube 2) Barrier and 3) Body. There is only one moving part in the valve the tube diaphragm. There are no shafts, packing, stem guides or springs. The tube diaphragm is a one piece, homogeneous nitrile rubber part which is extremely durable. The ends of the tube are thick solid rubber, designed to fit between mating flanges. This design eliminates the possibility of cutting the tube diaphragm due to over-tightening or piping misalignment during installation. The tube forms a drip tight seal around the barrier when the pressure is equalized between the valve inlet and the control chamber. When pressure is removed from the control chamber, the valve is open. The minimum recommended operating pressure is 40 P.S.I. of inlet pressure.
Inlet Inlet Outlet
Outlet Inlet Outlet
FLOW
FLOW
FLOW
Full Open Operation The valve opens when pilot set pressure is reached and pressure in the control chamber is relieved.
Tight Closing Operation Water pressure (equal to inlet pressure) from valve inlet or from upstream of valve is applied to the control chamber. Valve closes bubble tight.
Modulating Action The valve tube diaphragm holds any intermediate position when a quantity of water is exhausted from the control chamber via the pilot. The quantity of water in the control chamber is established by the set pressure of the pilot. The control chamber is filled or exhausted to atmosphere, maintaining set pressure.
TM
31
Model 1 0 0 - 4 3
MAIN VALVE Ends: Body: Tube Diaphragm: Barrier: Bolts: Pressure: Temp. Range: Flanged ANSI B16.5 (150lb Class) Cast Steel (ASTM A216 WCB) Nitrile Rubber Urethane 316 SS 250 psig (17.24 BAR) 32 F to 180 F (0 C to 82.2 C) MAIN VALVE OPTIONS Body: Nickel Aluminum Bronze (Alloy C95800) or Duplex SS (Alloy 2205)
Dimensions
"L"
Valve Size (Inches) L D T- 1 T- 2 Approx. Wt. (Lbs.)
3 8.75 7.5 1/4 1/2 67
4 9.75 9.5 1/4 1/2 99
6 8 10 10.75 11.75 14.00 11.75 14.00 16.44 3/8 3/8 1/2 1/2 1/2 1/2 135 185 270
T-2 T-1 T-1

Valve Size (mm) L D T- 1 T- 2 Approx. Wt. (kgs.) 80 222 191 1/4 1/2 30 100 248 241 1/4 1/2 45 150 273 299 3/8 1/2 61 200 299 356 3/8 1/2 84 250 356 418 1/2 1/2 123
"D"
4, 6, 8 Factory Mutual Approved (with approved Pilot Components)
FLOW FACTORS
T-1
T-1 T-2 FLOW
SIZE (IN) CV (gpm) 160 3 340 4 885 6 1667 8 2424 *10 * Calculated
KV 36.4 77.3 201 379 550

1 . Catalog No. 1 0 0 - 4 3 6 . Outlet Pressure Range 2 . Valve Size 3 . Fluid Being Handled 4 . Fluid Temperature Range 5 . Inlet Pressure Range 9 . Maximum Flow Rate 7 . Maximum Differential Pressure 8 . Minimum Differential Pressure
CLA- VAL
PO Box 1325 Newport Beach CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 Web Site: cla-val.com E-mail: claval@cla-val.com
Represented By:
CLA- VAL CANADA

TM
CLA- VAL KOREA

E- 1 0 0 - 4 3 ( R- 7 / 0 4 )
'COPYRIGHT
32
1 0 0 - 4 3 ( 8 0 0 SERIES) FLOW CHART

Valve Sizing Coefficient - C v A very useful expression often used in determining the head loss and/or flow rate capacity of control valves is the Cv factor. Commonly referred to as the flow coefficient or valve sizing coefficient, this empirically determined factor describes the flow capacity of a valve. The Cv factor is defined as the number of U.S. gallons per minute of water (at 60F flowing temperature) discharged through a flow restriction with a head loss of one psi. In the case of a control valve, the Cv value is normally stated for the valve in the fully open position. For conditions other than full open, (i.e. modulating valves), contact Cla-Val Technical Services. 3 thru 10 Tubular Diaphragm Capacity Chart
2.07 30
TM
3"
8" 10 "
4 5 6 7 8 9 1
4"
6"
1.38
20
Cavitation Zone
.69 .62 .55 .48
10 9 8 7
Maximum Recommended Flow
B A R
.41 .35 .28
P S I
6 5 4
.21
.14
.07
1 1 2 3 4 5 6 7 8 9 1 2 3
GPM
100 X
22.7 45.4 68.1 90.8 113.6 159 204.4 136.3 182 227 454.3
1000 X
681.4 908.5 1136 1590 2044 1363 1817 2271
(M
H)
NOTE: The flow rate vs. head loss data presented here is based on a fully open valve condition. The maximum recommended velocity is 20 ft./sec.
CV Factors
Valve Size CV (gpm) CV (KV) * Calculated 3" 160 36.36 4" 340 77.27 6" 885 201.01 8" 1667 378.62 *10" 2424 550
33
100-44
316SS
MODEL
Hytrol Valve
All 3 1 6 Stainless Steel Reduced Cavitation Design Drip- tight, Positive Sealing Action Service Without Removal From Line Every Valve Factory Tested Three- Year Warranty
TM
The Cla-Val Model 100-44 Hytrol 316SS Valve is a hydraulically operated, diaphragm actuated, globe pattern valve with all 316 Stainless Steel metal parts. Specially designed 316 Stainless Steel removable slip-on flanges provide 150 or 300 ANSI class flange connections that meet ANSI and ISO standards. This valve is ideal for control valve applications where fluid compatibility is often a problem. The standard Electropolish finish on the 316 Stainless Steel parts offers extreme corrosion resistance to many industrial fluids such as seawater, high alkyl or high acid concentrations or other aggressive or corrosive fluids. The Model 100-44 Hytrol consists of these major components: body, flanges, diaphragm assembly and cover. The diaphragm assembly is the only moving part and is guided top and bottom by a precision-machined stem. A nonwicking diaphragm of nylon fabric reinforced-synthetic rubber creates the control chamber for the valve. A resilient, synthetic rubber disc forms a drip-tight seal, with the renewable seat, when pressure is applied to the control chamber. The rugged simplicity of design and packless construction assure a long life of dependable, trouble-free operation. Smooth flow passages and fully guided diaphragm assembly assure optimum control, when used in piping systems requiring remote control, pressure regulation, solenoid operation, rate of flow control or check valve operation.
Modulating Action The valve holds any intermediate position when operating pressure is equal above and below the diaphragm. Using a Cla-Val Modulating Control will allow the valve to automatically compensate for line pressure changes.
TM
34
Specifications
Sizes
Globe (inch): 1 1/2, 2, 3, 4, 6, 8
Model 1 0 0 - 4 4
End Detail
Slip-on Two Piece Flange Dimensions Per ANSI B16.5
Pressure Rating
ANSI Class 150: Maximum 285 psi ANSI Class 300: Maximum 400 psi Higher Pressure Available Please Contact Factory
Two Piece
E
NAMEPLATE
G
FLANGE (QTY 2)
NGE 316 DN 100/4" PN 10-50
Operating Temperature
Fluids Compatible with Valve -40 to 180 F (-40 to 82 C)
Inlet
Outlet
MATERIALS
Body, Cover, Trim, Diaphragm Assembly, Flanges, and Fasteners 316 Series Stainless Steel Electropolished Disc: Buna-N Rubber*
C A
Dimensions
Size (in) (mm) A B C D E F G Flange Bolts
Approx. Ship Wt. Lbs. Approx. Ship Wt. Kgs.
Diaphragm: Nylon Fabric Reinforced Synthetic Buna-N Rubber*
*Contact Factory for Other

Disc or Diaphragm Materials
1 1/2" 40 7.87 5.63 .83/.75 5.90 2.56 .630 3.878 4 25 11.4
2" 50 9.06 6.61 .83/.75 6.50 3.05 .709 4.744 4 25 11.4
3" 80 12.20 9.13 .87/.79 8.20 3.74 .709 6.004 4 40 19
4" 100 13.78 11.50 .87/.79 10.12 4.53 .709 7.500 8 75 35
6" 150 18.90 15.75 .98/.91 13.32 5.61 .906 9.449 8 160 73
8" 200 23.62 20.24 1.10/1.02 16.39 6.75 .866 11.752 8 290 132
Functional Data
Size (in) 1 1/2 2 3 4 6 8 Cv (gpm) 32 38 67 138 242 555 Cv (I/s)** 7.7 9 16 33 58 133
* Cv = GPM flow at 1 psi drop ** Cv = I/s flow at 1 bar drop
When ordering Please Specify: 1. Catalog No. 100-44 2. Valve Size 3. Fluid Being Handled 4. Fluid Temperature 5. Inlet Pressure Range 6. Outlet Pressure Range 7. Maximum and Minimum Differential Pressure 8. Flow Rate Range
Represented By:
CLA- VAL
CLA- VAL CANADA

TM
CLA- VAL KOREA

E- 1 0 0 - 4 4 ( R- 7 / 0 4 )
'COPYRIGHT
35
800GS
MODEL
800 Series (Tubular Diaphragm Valve)
Deluge Valve

TM
3 - Year Warranty Low Head Loss Cast Steel Construction Stainless Steel Pilot and Tubing Stainless Steel Solenoid Anti- Cavitation Design Fusion Coated Epoxy Inside and Out Nickel Aluminum Bronze Construction Option ( Alloy C9 5 8 0 0 ) Duplex Stainless Steel Construction Option ( Alloy 2 2 0 5 ) Low Maintenance Simple and Reliable Operation
The Cla-Val Model 800GS Deluge Valve is a pressure operated, inline axial valve. A tube diaphragm actuates the valve, which is comprised of three major components: 1) Tube 2) Barrier and 3) Body. There is only one moving part in the valve - the tube diaphragm. There are no shafts, packing, stem guides or springs. The tube diaphragm is a one piece, homogeneous nitrile rubber part which is extremely durable. The ends of the tube are thick solid rubber, designed to fit between mating flanges. This design eliminates the possibility of cutting the tube diaphragm due to over-tightening or piping misalignment during installation. The tube forms a drip tight seal around the barrier when the pressure is equalized between the valve inlet and the control chamber. When pressure is removed from the control chamber, the valve is open. The minimum recommended operating pressure is 40 P.S.I. of inlet pressure. The 8 0 0 GS is manufactured in materials suitable for seawater and freshwater service.
Control Options
Electric Operation Pneumatic Operation Hydraulic Operation Manual Operation
Inlet
Outlet
Inlet
Outlet
FLOW
FLOW
Full Open Operation When pressure in control chamber is relieved, the valve is open.
Tight Closing Operation Water pressure from valve inlet is applied to the control chamber. Valve closes bubble tight.
TM
36
Dimensions
"L"
T-2 T-1 T-1
Model 8 0 0 GS
Valve Size (Inches) L D T- 1 / T- 2 ( NPT) T- 3 ( NPT) Approx. Wt. (Lbs.) Valve Size (mm) L D T- 1 / T- 2 ( NPT) T- 3 ( NPT) Approx. Wt. (kgs) 6 10 4 8 17.25 18.25 20.00 22.00 9.5 11.75 14.00 16.00 1/2 1/2 1/2 1/2 2 2 2 2 151 196 330 285 100 438 241 1/2 2 68 150 464 299 1/2 2 89 200 508 356 1/2 2 129 250 559 406 1/2 2 150
"D"
4, 6, 8 Factory Mutual Approved (with approved Pilot Components)

T-3 T-2 FLOW T-3
FLOW FACTORS
SIZE (IN) CV (gpm) 340 4 885 6 1667 8 2424 *10 *Calculated MAIN VALVE Ends: Body: Tube Diaphragm: Barrier: Bolts: Pressure: Temp. Range: Flanged ANSI B16.5 (150lb Class) Cast Steel (ASTM A216 WCB) Nitrile Rubber Urethane 316 SS 250 psig (17.24 BAR) 32 F to 180 F (0 C to 82.2 C) KV 77.3 201 379 550
FLOW
MAIN VALVE OPTIONS Body:

T - 1 (TYP BACK SIDE)
T - 1 (TYP BACK SIDE)
Nickel Aluminum Bronze (Alloy C95800) or Duplex SS (Alloy 2205) 316 SS Nitrile Rubber 20 to 250 PSIG 20 to 250 PSIG Latches in operated position; manual reset Monel (Alloy 400) Non-latching
PILOT VALVE All Parts: O-Rings: Control Range: Pilot Pressure Range: Operation: PILOT VALVE OPTIONS All Parts: Operation:

1 . Catalog No. 8 0 0 GS 6 . Outlet Pressure Range 2 . Valve Size 3 . Fluid Being Handled 4 . Fluid Temperature Range 5 . Inlet Pressure Range 9 . Maximum Flow Rate 7 . Maximum Differential Pressure 8 . Minimum Differential Pressure
Cla-Val 800 Series Control Valves operate with maximum efficiency when mounted in horizontal or vertical piping. We recommend isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a thorough inspection be done at least once a year. Consult factory for specific recommendations.
CLA- VAL
Represented By:
CLA- VAL CANADA

TM
CLA- VAL KOREA

'COPYRIGHT
E- 8 0 0 GS R- 7 / 0 4 ) (
37
100G 2100G
MODEL
Deluge Valve
UL
TM
U. L. Listed / U. L. C. Listed Globe or Angle Pattern Proven Reliable Design

The Cla-Val Model 100G/2100G Deluge Valve is designed for use in controlling water flow to Deluge, Pre-Action, or Foam-Water type fire protection sprinkler systems. This valve is U.L. Listed in "Special Systems Water Control Valves Class I (VLFT)". The Model 100G-2100G is a hydraulically-operated, diaphragm-actuated, globe or angle pattern Deluge Valve. It consists of three major components: the body, the cover, and the diaphragm assembly. The only moving part is the diaphragm assembly. Packless construction and simplicity of design assures long service life and dependable low maintenance for this valve. All ferrous parts are fusion epoxy coated internally and externally for added corrosion resistance, along with a delrin sleeve stem and teflon coated removable seat.
Typical Application
The Model 100G/2100G is installed to control the water flow to the sprinklers in Deluge, Pre-Action, or Foam-Water type systems. A 4 simplified system is used to illustrate typical operation. The Model 100G/2100G Deluge Valve (3) is maintained in the closed position by means of system water pressure controlled by a pilot control (4). When the pilot control valve receives a signal from the fire detection system, it allows the deluge valve to open. Firefighting water (1) then enters system piping (5) and discharges from sprinklers (6). 1 (1) From System Water Supply (2) System Shut-off Valve (Visual Stem) (3) Cla-Val Model 100G or 2100G (4) Pilot Control (5) Sprinkler System Piping (6) Sprinklers
Specifications
Sizes End Details Pressure Rating
Temperature Range Materials
Globe: 3" 10" Angle: 3" 10" Ductile Iron 150 ANSI B16.42 flanged Cast Steel 150 ANSI B16.5 flanged 150 class, 175 psi maximum (Ductile Iron) 150 class, 285 psi maximum (Cast Steel) 300 class, 400 psi maximum Water, to 180F MAX. Main Valve Body & Cover: Ductile Iron ASTM A-536* UL, ULC Cast Steel ASTM A216-WCB* UL, ULC Nickel Aluminum Bronze ASTM B148 UL, ULC Naval Bronze ASTM B61 UL, ULC Super Duplex Stainless steal UNS32750 UL, ULC Stainless Steel ASTM A743-CF-8M UL, ULC Main Valve Internal Trim: Bronze ASTM B61 Stainless Steel Type 303 Monel QQ-N-281 Class B Diaphragm and Disc: Buna-N synthetic rubber * Internally & Externally Epoxy Coated
Friction Loss
100G (Globe):
For use in hydraulically calculated systems, friction loss equivalent to: 2100G (Angle): 3" Size=33 Ft. of 3" Pipe 4" Size=44 Ft. of 4" Pipe 6" Size=79 Ft. of 6" Pipe 8" Size=105 Ft. of 8" Pipe 10" Size=153 Ft. of 10" Pipe
3" Size=42 Ft. of 3" Pipe 4" Size=92 Ft. of 4" Pipe 6" Size=116 Ft. of 6" Pipe 8" Size=123 Ft. of 8" Pipe 10" Size=201 Ft. of 10" Pipe
When Ordering, Please Specify

1. Catalog No. 100G or 2100G 3. Body and Cover Material 5. Pressure Class 2. Size 4. Globe or Angle Pattern 6. Internal Trim Material
TM
38
To calculate the maximum wet sprinkler pilot height above the valve, use the graph below.
B DIAMETER
J K C
B DIAMETER
Functional Data
K C OUTLET
Valve Size
Inches mm.
3 80 115 27.6 139 33.4
4 100 200 48 240 58
6 150 440 105.6 541 130
8 200 770 184.8 990 238
10 250 1245 299 1575 378
INLET
OUTLET
FF
F
A AA AAA
GGG GG G
CV Factor
Globe Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.) Angle Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.)
D INLET DD DDD
Valve Size (Inches) A Threaded AA 150 ANSI AAA 300 ANSI B Dia. C Max. D Threaded DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Lbs.
3 12.50 12.00 13.25 9.12 8.19 6.25 6.00 6.38 2.56 3.75 4.13 4.50 4.00 4.38 12 1 2 12
1
4 15.00 15.62 11.50 10.62 7.50 7.88 3.19 4.50 5.00 5.00 5.31 3 4 3 4 34
1
6 20.00 21.00 15.75 13.38 10.00 10.50 4.31 5.50 6.25 6.00 6.50 34 3 4 34
3
8 25.38 26.38 20.00 16.00 12.75 13.25 5.31 6.75 7.50 8.00 8.50 1 1 1
38
10 29.75 31.12 23.62 17.12 14.88 15.56 9.25 8.00 8.75 8.62 9.31 1 1 1
38
4-28 0.8 70
4-28 1.1 140
8-24 1.7 285
-24 2.3 500
-24 2.8 780
Valve Size (mm) A Threaded AA 150 ANSI AAA 300 ANSI B Dia. C Max. D Threaded DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Lbs.
80 318 305 337 232 208 159 152 162 65 95 105 114 102 111 1 2 1 2 1 2
1
100 381 397 292 270 191 200 81 114 127 127 135 3 4 3 4 3 4
1
150 508 533 400 340 254 267 110 140 159 152 165 3 4 3 4 3 4
3
200 645 670 508 406 324 337 135 171 191 203 216 1 1 1
38
250 756 790 600 435 378 395 235 203 222 219 236 1 1 1
38
4-28 20 32
4-28 28 64
8-24 43 129
-24 58 227
-24 71 354
CLA- VAL
Represented By:
CLA- VAL CANADA

TM
CLA- VAL KOREA

E- 1 0 0 G ( R- 7 / 0 4 )
'COPYRIGHT
39
100GS 2100GS
MODEL
Deluge Valve
U. L. Listed Globe or Angle Pattern Proven Reliable Design
The Cla-Val Model 100GS/2100GS Deluge Valve is designed for use in controlling water flow to Deluge, Pre-Action, or Foam-Water type fire protection sprinkler systems. This valve is U.L. Listed in "Special Systems Water
TM
Control Valves Class I (VLFT)". The Model 100GS/2100GS is a hydraulically-operated, diaphragm-actuated, globe or angle pattern Deluge Valve. It consists of three major components: the body, the cover, and the diaphragm assembly. The only moving part is the diaphragm assembly. Packless construction and simplicity of design assures long service life and dependable low maintenance for this valve. All internal ferrous surfaces are fusion epoxy coated for added corrosion resistance. The 1 0 0 GS/ 2 1 0 0 GS are manufactured in materials suitable for seawater.
Typical Application
The Model 100GS/2100GS is installed to control the water flow to the sprinklers in Deluge, Pre-Action, or Foam-Water type systems. A simplified system is used to illustrate typical operation. The Model 100GS/2100GS Deluge Valve (3) is maintained in the closed position by means of system water pressure controlled by a pilot control valve (4). When the pilot control Valve receives a signal from the fire detection system, it allows the deluge valve to open. Firefighting water (1) then enters system piping (5) and discharges from sprinklers.
(1) From System Water Supply (2) System Shut-off Valve (Visual Stem) (3) Cla-Val Model 100GS or 2100GS
(4) Pilot Control (5) Sprinkler System Piping (6) Sprinklers
1 2 3
Specifications
Sizes Globe: 3" 10" Angle: 3" 10" End Details Ductile Iron 150 ANSI B16.42 flanged Cast Steel 150 ANSI B16.5 flanged Pressure Rating 150 class, 175 psi maximum (Ductile Iron) 150 class, 285 psi maximum (Cast Steel) 300 class, 400 psi maximum Temperature Range Water, to 180F MAX. Materials Main Valve Body & Cover: Ductile Iron ASTM A-536* UL, ULC Cast Steel ASTM A216-WCB* UL, ULC Naval Bronze ASTM B-61 UL, ULC Nickel Aluminum Bronze ASTM B148 UL, ULC Super Duplex Stainless Steel UL, ULC Stainless Steel ASTM A743-CF-8M UL, ULC Main Valve Internal Trim: Bronze ASTM B61 Monel QQ-N-281 Class B Diaphragm and Disc: Buna-N synthetic rubber
* Internally & Externally Epoxy Coated
Friction Loss
100GS (Globe):
For use in hydraulically calculated systems, friction loss equivalent to: 2100GS (Angle): 3" Size=33 Ft. of 3" Pipe 4" Size=44 Ft. of 4" Pipe 6" Size=79 Ft. of 6" Pipe 8" Size=105 Ft. of 8" Pipe 10" Size=153 Ft. of 10" Pipe
3" Size=42 Ft. of 3" Pipe 4" Size=92 Ft. of 4" Pipe 6" Size=116 Ft. of 6" Pipe 8" Size=123 Ft. of 8" Pipe 10" Size=201 Ft. of 10" Pipe

1. Model No. 100GS or 2100GS 3. Body and Cover Material 5. Pressure Class 2. Size 4. Globe or Angle Pattern 6. Internal Trim Material
Specifications
Sizes
Seawater Service Option
Globe: 3" - 10" flanged Angle: 3" - 10" flanged Consult factory for materials and flange ratings.
TM
40
To calculate the maximum wet sprinkler pilot height above the valve, use the graph below.
B DIAMETER
J K C
B DIAMETER
Functional Data
K C OUTLET
Valve Size
Inches mm.
3 80 115 27.6 139 33.4
4 100 200 48 240 58
6 150 440 105.6 541 130
8 200 770 184.8 990 238
10 250 1245 299 1575 378
INLET
OUTLET
FF
F
A AA AAA
GGG GG G
CV Factor
Globe Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.) Angle Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.)
D INLET DD DDD
Valve Size (Inches) A Threaded AA 150 ANSI AAA 300 ANSI B Dia. C Max. D Threaded DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Lbs.
3 12.50 12.00 13.25 9.12 8.19 6.25 6.00 6.38 2.56 3.75 4.13 4.50 4.00 4.38 1 2 1 2 1 2
1
4 15.00 15.62 11.50 10.62 7.50 7.88 3.19 4.50 5.00 5.00 5.31 3 4 3 4 3 4
1
6 20.00 21.00 15.75 13.38 10.00 10.50 4.31 5.50 6.25 6.00 6.50 3 4 3 4 3 4
3
8 25.38 26.38 20.00 16.00 12.75 13.25 5.31 6.75 7.50 8.00 8.50 1 1 1
3
10 29.75 31.12 23.62 17.12 14.88 15.56 9.25 8.00 8.75 8.62 9.31 1 1 1
3
4-28 0.8 70
4-28 1.1 140
8-24 1.7 285
8-24 2.3 500
8-24 2.8 780
Valve Size (mm) A Threaded AA 150 ANSI AAA 300 ANSI B Dia. C Max. D Threaded DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Lbs.
80 318 305 337 232 208 159 152 162 65 95 105 114 102 111 12 1 2 12
1
100 381 397 292 270 191 200 81 114 127 127 135 34 3 4 34
1
150 508 533 400 340 254 267 110 140 159 152 165 34 3 4 34
3
200 645 670 508 406 324 337 135 171 191 203 216 1 1 1
38
250 756 790 600 435 378 395 235 203 222 219 236 1 1 1
38
4-28 20 32
4-28 28 64
8-24 43 129
-24 58 227
-24 71 354
CLA- VAL
Represented By:
CLA- VAL CANADA

TM
CLA- VAL KOREA

1 0 0 GS ( R- 7 / 0 4 )
'COPYRIGHT
41
100S 2100S
MODEL
Seawater Service Hytrol Valve

Drip - tight, positive seating Service without removal from line Threaded or flanged ends Globe or angle pattern Every valve factory- tested
TM
The Cla-Val Model 100S/2100S Seawater Service Hytrol Valve is a hydraulically operated, diaphragm actuated, globe or angle pattern valve. It consists of three major components: body, diaphragm assembly and cover. The diaphragm assembly is the only moving part. The body (ductile iron or cast steel) is epoxy coated and contains a removable seat insert. The diaphragm assembly is guided top and bottom by a precision machined stem. It utilizes a non-wicking diaphragm of nylon fabric bonded with synthetic rubber. A resilient synthetic rubber disc retained on three and one half sides by a disc retainer forms a drip-tight seal with the renewable seat when pressure is applied above the diaphragm. The Model 100S/2100S Seawater Service Hytrol Valve is the basic valve used for seawater applications. It is the valve of choice for system applications requiring deluge, pressure regulation, pressure relief, solenoid operation, rate of flow control, liquid level control or check valve operation. The rugged simplicity of design and packless construction assure a long life of dependable, trouble-free operation. It is available in various materials and in a full range of sizes, with either threaded or flanged ends. Its applications are unlimited.
Modulating Action The valve holds any intermediate position when operating pressures are equal above and below the diaphragm. A Cla-Val modulating pilot control will allow the valve to automatically compensate for line pressure changes.
TM
42
Specifications
Available Sizes
Pattern Globe Angle Threaded
3

Flanged 112" - 16", 24" 2" - 16", 24" -40 to 180 F Sea Water
8" - 3"
112" - 3"

Pressure Class Valve Body & Cover Flanged Material Ductile Iron* Cast Steel* Naval Bronze Stainless Steel Type 316 NI.AL.Bronze Super Duplex Stainless Steel Note: Material Specifications ASTM-A536 ASTM A216-WCB ASTM B61 ASTM A743-CF-8M ASTM B148 ANSI Standards** B16.42 B16.5 B16.24 B16.5 B.16.24 B16.5 150 lb. 250 285 225 285 225 285 300 lb. 400 400 400 400 400 400 Threaded End*** Details 400 400 400 400 400 400
2" Globe,100S
*Fusion bonded epoxy coated internal and external. ** ANSI standards are for flanged dimensions only. Flanged valves are available faced but not drilled *** End Details machined to ANSI B2.1 specifications
4" Angle, 2100S
For assistance in selecting appropriate valve options or valves manufactured with special design req uirements, please contact our Regional Sales Office or Factory.
4" Globe,100S
Purchase Specifications
The Model 100S/2100S shall be a hydraulically operated, diaphragm-actuated, globe or angle pattern valve. It shall contain a resilient, synthetic rubber disc, having a rectangular cross-section, contained on three and one-half sides by a disc retainer and disc guide, forming a tight seal against a single removable seat insert. The diaphragm assembly, containing a valve stem, shall be fully guided at both ends by a bearing in the valve cover and an integral bearing in the valve seat. This diaphragm assembly shall be the only moving part and shall form a sealed chamber in the upper portion of the valve, separating operating pressure from line pressure. The diaphragm shall consist of nylon fabric bonded with synthetic rubber and shall not be used as a seating surface. Packing glands or stuffing boxes are not permitted and there shall be no pistons operating the valve or its pilot controls. All necessary repairs shall be possible without removing the valve from the line. All materials shall be compatible with seawater. Valve shall be Model 100S/2100S manufactured by Cla-Val, Newport Beach, CA 92659-0325
When Ordering, Please Specify:

1. 2. 3. 4. Model No. 100S or No. 2100S Valve Size Pattern - Globe or Angle Pressure Class
5. Threaded or Flanged 6. Temperature and fluid to be handled. 7. Static and Flowing Line Pressure. 8. Body & Trim Material 9. Desired Options 10. When Vertically Installed
43
Functional Data
Valve Size
Inches mm.
3/ 8 1/ 2 3/ 4
Model 1 0 0 S/ 2 1 0 0 S
1 25 13.3 3.2 23 7.1 6.1 .70 20.7 1 1/4 32 30 7.2 19 5.7 3.6 .02 75.7 1 1/2 40 32 7.7 29 7 37 11.4 46 13.9 5.9 7.1 .02 75.7 2 50 54 13 61 14.6 51 15.5 40 12.1 5.6 4.4 .03 121 2 1/2 65 85 20.4 101 24.2 53 16.0 37 11.4 4.6 3.3 .04 163 3 80 115 27.6 139 33.4 85 25.9 58 17.8 6.0 4.1 .08 303 4 100 200 48 240 58 116 35.3 80 24.5 5.9 4.1 .17 643 6 150 440 105.6 541 130 211 64.2 139 42.5 6.2 4.1 .53 2.0 8 200 770 184.8 990 238 291 88.6 176 53.6 6.1 3.7 1.26 4.8 10 250 1245 299 1575 378 347 105.8 217 66.1 5.8 3.6 2.51 9.5 12 300 1725 414 14 350 2300 552 16 400 2940 706 24 600 7655 1837 628 10 1.8 .43 25 7.6 16.3 .12 3.5 15 6 1.44 7 2.2 3.7 .34 10.1 20 8.5 2.04 16 4.8 5.7 .34 10.1
CV Factor
Globe Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.) Angle Gal./Min. (gpm.) Pattern Litres/Sec. (l/s.) Feet (ft.) Meters (m.) Feet (ft.) Meters (m.)
2500* 3060* 4200* 600 467 734.4 422 1008 503
142.4 128.6 153.6 191.6 222* 67.8 6.1 2.9 4.0 15.1 238* 72.7 5.0 2.8 6.5 24.6 247* 75.2 5.2 2.6 9.6 36.2 4.0 29 109.8
Globe Pattern Angle Pattern Fl. Oz U.S. Gal. ml Litres
Liquid Displaced from Diaphragm Chamber When Valve Opens

*Estimated
( P):
Where:

CV =
Q P
Q = CV
Q P = C V
K = 894 d Cv 2
= Kd
12 f
V=
. 4085 Q d2
K L Q V P
100 80 60 40
1/2 3/4
11/2 1 11/4 11/2 2
2 21/2
21/2 3
3 4
4 6
6 8
8 10
10
12
14
16 24 36
12 14 16
Pressure Drop psi
30 20
10 8 6 4 3 2
1 1 3 5 10 20 30 40 60 80 100 200 500 1000 2000 5000 10 000 20 000 50 000 100 000
Flow Rate
gpm (water)
44
Dimensions
B DIAMETER
J K C
B DIAMETER
Model 1 0 0 S/ 2 1 0 0 S
K C OUTLET
INLET
OUTLET
FF
F
A AA
GGG GG G
D INLET DD DDD
100S(Globe)
*1
1
AAA
2100S (Angle)
10 29.75 31.12 23.62 17.12 14.88 15.56 9.25 8.00 8.75 8.62 9.31 1 1 1
3
2"
Size Only 38 2.75 2.50 2.00 1.25 1 8 12-34
Valve Size (Inches) A Threaded AA 150 ANSI AAA 300 ANSI B Dia. C Max. D Threaded DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Lbs. Valve Size (mm) A Threaded AA 150 ANSI AAA 300 ANSI B Dia. C Max. D Threaded DD 150 ANSI DDD 300 ANSI E F 150 ANSI FF 300 ANSI G Threaded GG 150 ANSI GGG 300 ANSI H NPT Body Tapping J NPT Cover Center Plug K NPT Cover Tapping Valve Stem Internal Thread UNF Stem Travel Approx. Ship Wt. Kgs.
*40mm Size Only
3.50 3.12 3.00 0.88 18 18 18 3 12- 20 89 80 76 23 1 8 18 18 1.4
1 5.12 4.38 2.75 1.63 1 4 1 4 14 8 25 130 111 70 42 14 14 14 8 4
1 114- 12 7.25 8.50* 9.00* 5.62 5.50 3.25 4.00* 4.25* 1.12 2.50 3.06 1.88 4.00* 4.25* 3 8 1 4 3 8
2 9.38 9.38 10.00 6.62 6.50 4.75 4.75 5.00 1.50 3.00 3.25 3.25 3.25 3.50 3 8 1 2 38 10-32 0.6 35 50 238 238 254 168 165 121 121 127 38 76 83 83 83 89 38 12 38 10-32 15 16
2 1 2 11.00 11.00 11.62 8.00 7.56 5.50 5.50 5.88 1.69 3.50 3.75 4.00 4.00 4.31 1 2 1 2 1 2 10-32 0.7 50 65 279 279 295 203 192 140 140 149 43 89 95 102 102 110 12 12 12 10-32 18 23
3 12.50 12.00 13.25 9.12 8.19 6.25 6.00 6.38 2.56 3.75 4.13 4.50 4.00 4.38 1 2 1 2 12
14
4 15.00 15.62 11.50 10.62 7.50 7.88 3.19 4.50 5.00 5.00 5.31 3 4 3 4 34
14
6 20.00 21.00 15.75 13.38 10.00 10.50 4.31 5.50 6.25 6.00 6.50 3 4 3 4 34
38
8 25.38 26.38 20.00 16.00 12.75 13.25 5.31 6.75 7.50 8.00 8.50 1 1 1
3
12 34.00 35.50 28.00 20.88 17.00 17.75 10.75 9.50 10.25 13.75 14.50 1 1 14 1
3
14 39.00 40.50 32.75 24.19 19.50 20.25 12.62 10.50 11.50 14.88 15.62 1 1 12 1
3
16 41.38 43.50 35.50 25.00 20.81 21.62 15.50 11.75 12.75 15.69 16.50 1 2 1
1
24 61.50 53.16 43.93 17.75 19.25 1 112 1

3
3 10 70 64 51 32 18 1.4
10-32 0.4 15 32- 40 184 216* 229* 143 140 83 102* 108* 29 64 78 48 102* 108* 38 14 38 10-32 10 7
-28 0.8 70 80 318 305 337 232 208 159 152 162 65 95 105 114 102 111 12 12 12
-28 1.1 140 100 381 397 292 270 191 200 81 114 127 127 135 34 34 34
-24 1.7 285 150 508 533 400 340 254 267 110 140 159 152 165 34 34 34
8-24 2.3 500 200 645 670 508 406 324 337 135 171 191 203 216 1 1 1
8-24 2.8 780
8-24 3.4 1165 300 864 902 711 530 432 451 273 241 260 349 368 1 1 1 4 1
38
8-24 4.0 1600 350 991 1029 832 614 495 514 321 267 292 378 397 1 1 1 2 1
38
2-20 4.5 2265 400 1051 1105 902 635 528 549 394 298 324 399 419 1 2 1
12
4-16 6.50 6200 600 1562 1350 1116 451 489 1 112 1
34
250 756 790 600 435 378 395 235 203 222 219 236 1 1 1
38
14
-28 20 32
14
-28 28 64
38
-24 43 129
38
-24 58 227
-24 71 354
-24 86 528
-24 102 726
-20 114 1027
-16 165 2812
CLA- VAL
Represented By:
CLA- VAL CANADA

TM
CLA- VAL KOREA

'COPYRIGHT
E- 1 0 0 S/ 2 1 0 0 S ( R- 7 / 0 4 )
45
7100
MODEL
TM
Remote Control Valve

Packless design- - no lubrication Precisely engineered- - close drip- tight Full line- sized opening- - low flow resistance No internal or external orifice Diaphragm is fully supported for longer life Movable parts & seat ring replaceable without removing valve from line
The Cla-Val Model 7100 Valve is a diaphragm actuated, hydraulically operated valve designed for low original cost and long life. Its simple, rugged construction allows it to perform dependably under the most severe operating conditions. Its compact design makes it easy to install. The 7100 Valve is ideal for any application where the need is for OnOff control, the controlling medium of which is usually the liquid itself, passing through a remote control. The control pressure, when applied against the flexible diaphragm, produces a drip-tight seal between the valve disc and its seat. In the open position, the diaphragm assembly lifts to provide full flow. 1-3 inch Threaded 2 and 3 inch Flanged End Details: Pressure Rating: Temperature Range: 125 ASA B16.1 125 Class-175 psi Max. Water : 125F Max. Petroleum Products: -40F to 125F Max The 7100 Valve provides all the advantages of an automatic control valve at a cost comparable to manual valves of the same size and quality.
Specifications
Sizes:
Purchase Specification
Valve shall be full line size, diaphragm actuated. It shall be hydraulically operated by employing the fluid flowing through it to open as well as close the valve. The diaphragm shall be fabricated of nylon reinforced synthetic rubber, and shall be fully supported in both the open and closed positions and not be used as a disc or seating element. There shall be no packing glands, internal orifice, or continuous bleeding. The disc shall be synthetic rubber and have a cross section retained on 31/2 sides. The disc shall close drip-tight against the valve seat. The seat ring shall be replaceable and all necessary repairs shall be possible without removing valve from the line. Valve shall be similar in all respects to the Model 7100 Valve as manufactured by Cla-Val, Newport Beach, California, or approved equal.
Main Body and Cover: Main Valve Trim: Spring: Diaphragm and Disc: Cast Iron ASTM A-48 Delrin (DuPont 500) with Bronze seat (ASTM B-61) Stainless Steel AISI 302 Buna-N Synthetic Rubber
VALVE OPEN When pressure in diaphragm chamber is relieved to a zone of lower pressure (usually atmosphere) the line pressure at the valve seat opens the valve. 46
VALVE CLOSED When pressure from the valve inlet (or an equivalent independent operating pressure) is applied to the diaphragm chamber the valve closes drip-tight.
TM
AA
K (1/4"-18) NPT
12
Dimensions
Valve Size (Inches) A 125 Threaded AA 125 Flanged B MAX. C D E NPT
Dia. of Bolt Holes
H D
F Bolt Circle Dia.

No. of Bolt Holes
15
G NPT K NPT
1 4 1/8 3 1 1/2 3 1/4 3/8 1/4
1 1/ 4 1 1/ 2 5 1/4 5 1/4 4 4 1 7/8 1 7/8 4 4 1/4 1/4 1/2 1/2 1/4 1/4
2 6 1/2 8 4 7/8 2 1/2 4 7/8 3/8 3/4 4 3/4 4 1/2 1/4
2 1/ 2 7 3/8 5 1/2 3 5 3/4 3/8 1/2 1/4
3 8 1/4 9 3/4 6 1/8 3 6 1/2 3/8 3/4 6 4 1/2 1/4
A
14 2 11 7 3 18 9 16 8
Parts List
Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Description Qty. 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 1 1
B
19 13 6
C
1
4 5
Liquid Volume Displaced from Diaphragm Chamber when Valve Opens

45
O
Body Cover Seat Disc Guide, Disc Retainer Disc Diaphragm Washer, Diaphragm Bolt, Stem Nut, Hex Spring Bolt Hex Hd. O-Ring Plug, Pipe Plug, Pipe O-Ring Screw Drive Washer, Bellville Washers Nameplate
17
20
Valve Size 1 1 1/4 & 1 1/2 2 2 1/2 3
Displacement .0034 Gals. .0045 Gals. .020 Gals. .035 Gals .055 Gals.

1. Catalog No.7100 2. Valve Size 3. Number of valves required Variations Available
Catalog No. Description of Variable 7100 KH Equipped with heavy spring 7100 KR 7100KH arranged for reverse flow 7100 KX Equipped with extra heavy spring
Lower pressure will have slightly less capacity -- Higher pressure slightly more due to diaphragm flexibility
Flow Characteristics
The clean, full-throated design of the Model 7100 VALVE provides minimum pressure loss and optimum Cv factors for all valve sizes.
Valve Size Cv Factor 1 13 1 1/ 4 23 1 1/ 2 25 2 46 2 1/ 2 72 3 106 .14 .6 .18 .17 1.3 .42 .38 2.3 .74 .66 .19 5.1 1.7 1.5 .4 .17
Pressure Loss in psi With Valve Wide Open 9.2 14.5 21. 3.0 4.7 6.7 12.0 2.7 4.2 6.0 10.5 1.2 1.7 3.0 .8 1.3 .5 .7 .4 .6 .2 .3 .14 80 20 50 60 30 40 Flow of Water - - Gallons Per 18.8 16.8 4.7 10.5 18.8 1.9 4.4 7.6 17.0 .9 2.0 3.5 8.0 14.5 100 150 200 300 400 Minute
Cv=
Flow Rate in GPM Pressure Loss in psi
10
15
CLA- VAL
CLA-VAL CANADA
TM
Represented By:
'COPYRIGHT
CLA- VAL KOREA

E- 7 1 0 0 ( R- 7 / 0 4 )
47
50-01 650-01
MODEL
Pressure Relief, Pressure Sustaining Valve

Accurate Pressure Control Optional Check Feature Fast Opening maintains line pressure Slow Closing prevents surges Completely Automatic Operation
TM
The Cla-Val Model 50-01/650-01 Pressure Relief Valve is a hydraulically operated, pilot-controlled, modulating valve designed to maintain constant upstream pressure within close limits. This valve can be used for pressure relief, pressure sustaining, back pressure, or unloading functions in a by-pass system. In operation, the valve is actuated by line pressure through a pilot control system, opening fast to maintain steady line pressure but closing gradually to prevent surges. Operation is completely automatic and pressure settings may be easily changed. If the optional check feature D is added, and a pressure reversal occurs, the valve closes to prevent return flow.
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) X42N-2 Strainer & Needle Valve CRL Pressure Relief Control
F 3
2 B2 D1 S
Optional Features
Item B D F H S Description CK2 (Isolation Valve) Check Valves with Isolation valve Remote Pilot Sensing Drain to Atmosphere CV Speed Control (Opening)
B1 B1 D2 D3
DRAIN TO ATMOSPHERE
INLET
OUTLET
The "D feature on a vertically installed 6" and larger valve must be horizontally oriented.
Typical Applications
Upper Zone
pp ly
Pump
Isolation Valve
CLA- VAL 50- 01/ 650- 01 Pressure Relief Pressure Sustaining Valve
Su
CLA- VAL 6 0 - 7 3 Booster Pump Control Valve Service
Isolation Valve
CLA-VAL 50-01/650-01 Pressure Relief Pressure Sustaining Valve
Area Of Heavy Demand
Pressure Relief Service

To provide protection for the system against high pressure surges when pumps are shut down, this fast opening slow closing relief valve dissipates the excess pressure.
Pressure Sustaining Service

When installed in a line between an upper zone and a lower area of heavy demand, the valve acts to maintain desired upstream pressure to prevent "robbing" of the upper zone. Water in excess of pressure setting flows to area of heavy demand; control is smooth, and pressure regulation is positive.
TM
6 5 0 - 0 1 is the reduced internal port size version of the 5 0 - 0 1 .
48
MODEL
58-01 658-01
TM
Combination Back Pressure & Solenoid Shut-off Valve

Accurate Pressure Control Wide Adj ustment Ranges Optional Check Feature Available Quick Acting Solenoid Shutoff Easy Installation and Maintenance
The Cla-Val Model 58-01/658-01 valve performs two separate functions. It maintains a constant back pressure by discharging excess pressure downstream and when the solenoid is activated the valve closes drip tight. In operation, the valve is actuated by hydraulic line pressure through the pilot control system. When inlet pressure is greater than the control setting, the valve opens. When inlet pressure is equal to the control setting, the pilot modulates the valve maintaining the pre-selected back pressure. When inlet pressure is less than the control setting, the pilot system closes the valve drip tight. Changing the pressure setting simply involves turning an adjusting screw on the pilot control. The solenoid control is available in energize to open or de-energize to open models.
4 CS3 3 1 F REMOTE SENSING 2 3 2 H DRAIN TO ATMOSPHERE
Schematic Diagram
Item 1 2 3 4 5 Description Hytrol (Main Valve) X42N-3 Strainer & Needle Valve CRL Pressure Relief Control CS3 Solenoid Control 100-01 Hytrol (Reverse Flow)
D1
B2
D2
Optional Features
Item B D F H S Description Shutoff Isolation Valve - Isolates Pilot System Check Valves with Isolation valve Remote Pilot Sensing Drain to Atmosphere CV Speed Control (Opening)
B1
B1 D3
INLET
OUTLET
The "D" feature on a vertically installed 6" and larger valve must be horizontally oriented.
Electrode
pp S ly y m ste
Su
G o St un or d ag Ta e nk
m ste Sy re su res hP Hig

Pump
Time Clock
CLA- VAL 58- 01/ 658- 01 Combination Back Pressure and Solenoid Shut- Off Valve
CLA- VAL 58- 01/ 658- 01 Combination Back Pressure and Solenoid Shut- Off Valve
re su es Pr tem w s Lo Sy
Back Pressure Maintenance Service A frequent application of this valve is to maintain minimum back pressure in the system while supplying water to a reservoir. The electrode in the storage tank activates the solenoid shutoff feature when the tank reaches a pre-set level.
Electronic Control Service Using a timer connected to the solenoid control of the valve, flow from the high pressure system to the low pressure system can be controlled at certain times during the day.
TM
49
750-01
MODEL
Pressure Relief, Sustaining & Back Pressure Valve

Description
TM
The Cla-Val Model 750-01 is a hydraulically operated pilot actuated automatic control valve for pressure sustaining, relief and/or back pressure service. The main valve consists of only two parts, a stainless steel body and an elastomeric liner or control element. The main valve will open when inlet pressure begins to exceed a preset pressure and will allow enough flow to maintain that inlet pressure. In pressure sustaining service, Model 750-01 will conserve pressure in an upper system during periods of high demand in a system below. In pressure relief service, the Model 750-01 will modulate to exhaust line pressure to keep it below a set point maximum. On a pump bypass system, the valve will allow flow back to the pump suction when pump discharge pressure exceeds the set point. Cla-Val Model 750-01 will control from no flow to full open flow without any chattering or slamming under low flow conditions. For this reason, on by-pass, relief, and pressure sustaining service, there is never a region of control instability. There is no slip-type friction because the valve has no bearings. Cla-Val Model 750-01 valves have excellent resistance to cavitation with a Cf factor of 0.9. These valves can be supplied as combination control valve with check. Pilot controls, options, and accessories are fully piped at the factory and the Cla-Val Model 750-01 is shipped ready for installation.
Valve and control system shall maintain inlet pressure at a predetermined set point; shall open as pressure starts to increase above the set point, and close as pressure falls below the set point. Control valve shall be constructed of two parts: a stainless steel body and an elastomeric liner or control element. Minimum rangability shall be 500:1 based on capacity at flowing pressure conditions. Cf shall be greater than or equal to 0.9. Valve and control system shall be similar in all respects to Cla-Val Model 750-01 as manufactured by Cla-Val, Newport Beach, California.
Sizes: 2, 3, and 6 inch wafer style 6, 8, 10, and 12 inch flanged 6, 8, 10, 12, inch Victaulic Ends End Detail Wafer: Fits ANSI B16.5 class 125,150, 250, and 300 flanges End Detail Flanged: ANSI B16.5 class 150 (fits class 125) or ANSI B16.5 class 300 (fits class 250) Fits standard steel pipe End Detail Victaulic: Operating Pressure: 720 psi maximum Victaulic Ends - 300 psi max. Maximum Differential: 150 psid continuous, 225 psid intermittent* Reverse Pressure: 125 psid maximum Temperature Range: 32 to 160 degrees F* Flange Operating Pressure: Class 125-175 psi maximum Class 150-275 psi maximum Class 250-300 psi maximum Class 300-720 psi maximum 300 psi maximum Victaulic Ends Rating:
Body: Liner: Liner Retainer: 316L Stainless Steel Natural Rubber, 65 durometer (std) Viton, EPDM, Nitrile, Silicone (available) 316 Stainless Steel
Pilot
Body: Spring Cover: Wetted Parts: ASTM B62 Bronze* ASTM B62 Bronze* Bronze/Stainless Steel* Buna-N Brass* Brass* Brass* Bronze* Copper* Brass*
Accessories
Shut-off Isolation valve: Speed Controls: Check Controls: Y Strainer: Control Piping: Control Fittings: *316 stainless steel available
For other than standard ANSI flanges consult factory Din drilling available on all sizes 50
TM
MODEL
250-01 605-01
TM
Differential Pressure Relief Valve

Accurate Differential Pressure Control Controls Maximum Flow Through Pumps Circulating Loop Flow Control Completely Automatic Operation
The Cla-Val Model 250-01/605-01 Differential Pressure Relief Valve is a hydraulically operated, pilot controlled, modulating valve. It is designed to maintain a constant pressure differential between any two pressure points in a system where the closing of the valve directly causes the differential pressure to increase. The valve tends to open on an increase in differential pressure and close on a decrease in differential pressure. In operation, the valve is actuated by line pressure through a pilot control system sensing from two points across which a differential is to be maintained. Operation is completely automatic and pressure settings may be easily changed.
L.P. F
REMOTE SENSING
H.P.
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) X42N-2 Strainer & Needle Valve CDB-7 Differential Control
2 D1 S B2 D3
Optional Features
Item B D F S Description CK2 (Isolation Valve) Check Valves with Isolation Valve Remote Pilot Sensing (H.P.) CV Speed Control (Opening)
B1 B1
D2
INLET 1
OUTLET
PUMP SUCTION LOW PRESSURE SENSING CONNECTED TO DIFFERENTIAL CONTROL
Supply to Cirulating Loop
Chill Water Supply

VARIABLE DEMAND VARIABLE PRESSURE MAIN PUMP CLA-VAL 250-01/605-01 DIFFERENTIAL RELIEF & CHECK VALVE
Return From Loop
CLA-VAL 250-01/605-01 Differential Pressure Relief Valve
The Model 250-01/605-01 Differential Pressure Relief Valve maintains a constant differential across centrifugal pump regardless of variable upstream pressures or downstream demand. By maintaining a constant differential pressure across a centrifugal pump operating at a known capacity, the maximum flow rate is controlled.
6 0 5 - 0 1 is the reduced internal port size version of the 2 5 0 - 0 1 .
On a chill water circulating loop system the 250-01/605-01 Differential Pressure Relief Valve is installed between loop supply and return lines to maintain a constant differential across the loop. The loop differential pressure remains constant regardless of the loop demand change thereby increasing cooling system efficiency.
TM
51
90-01 690-01
MODEL
Pressure Reducing Valve

Sensitive and Accurate Pressure Control Easy Adj ustment and Maintenance Tamper Resistant Optional Check Feature Fully Supported Frictionless Diaphragm
TM
The Cla-Val Model 90-01/690-01 Pressure Reducing Valve automatically reduces a higher inlet pressure to a steady lower downstream pressure regardless of changing flow rate and/or varying inlet pressure. This valve is an accurate, pilot-operated regulator capable of holding downstream pressure to a pre-determined limit. When downstream pressure exceeds the pressure setting of the control pilot, the main valve and pilot valve close drip tight. If a check feature is added, and a pressure reversal occurs, the downstream pressure is admitted in the main valve cover chamber closing the valve to prevent return flow.
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) X58 Restriction Fitting CRD Pressure Reducing Control
Y C
D1
S B D2
Optional Features
Item Description A X46A Flow Clean Strainer B CK2 (Isolation Valve) C CV Flow Control (Closing)* D Check Valves with Isolation Valve S CV Flow Control (Opening) Y X43 "Y" Strainer *The closing speed control (optional) on this valve should
always be open at least three (3) turns off its seat.
B
B D3
INLET
A
OUTLET
The "D" feature on a vertically installed 6" and larger valve must be horizontally installed.
Typical pressure reducing valve station using Model 9001AB/690-01AB and Model 90-01AS/690-01AS in parallel to handle wide range of flow rates. Larger Model 90-01AB/69001AB valve takes care of peak loads and smaller Model 9001AS/690-01AS handles low flows.
High Pressure
The 90-01D/690-01D Combination Pressure Reducing and Check Valve is installed downstream of a pump where a constant system pressure is required. The check feature is to prevent reverse flow through the pump and to hold system pressure when the pump is off.
CLA-VAL 61-01/661-01
Pump Control Valve
CLA-VAL 90-01AB/690-01AB Pressure Reducing Valve
Pump
Isolation Valve Gauge
e alv nV tio la Iso
CLA-VAL 90-01AS/690-01AS Pressure Reducing Valve
CLA-VAL 50-01/650-01
Pressure Relief Valve
Constant Downstream Pressure
CLA-VAL 90-01/690-01
Pressure Reducing & Check Valve Constant Downstream Pressure
TM
52
MODEL
790-01
TM

Description
PUB
SINGAPORE
The Cla-Val Model 790-01 is a hydraulically operated, pilot actuated automatic control valve for pressure reducing service. The main valve consists of only two parts: a stainless steel body, and an elastomeric liner or control element. Pressure reducing valves are used to lower pipeline pressure to a predetermined set point. Cla-Val Model 790-01 automatically controls downstream pressure, from no flow to full open flow, without regard to changes in inlet pressure. Outlet pressure control is smooth and precise since the friction and hysteresis of the valve and pilot is negligible. Because the valve will not chatter or slam under low flow conditions, it is not necessary to parallel Cla-Val Model 790-01 with a second smaller size control valve to obtain accurate pressure control at low flow rates. In any size, Cla-Val Model 790-01 will control pressure right down to shutoff.
Pressure reducing valves can be supplied as a combination with check valve. Control systems are fully piped at the factory and the Cla-Val Model 790-01 is shipped ready for installation.
Valve and control system shall lower line pressure to a predetermined set point and shall maintain that set point regardless of variations in flow or inlet pressure. Control valve shall be constructed of two parts: a stainless steel body, and an elastomeric liner or control element. Minimum rangability shall be 500:1 based on capacity at flowing pressure conditions. Cf shall be greater than or equal to 0.9. Valve and control system shall be similar in all respects to Cla-Val Model 790-01 as manufactured by Cla-Val, Newport Beach, California.
Sizes: 2, 3, and 6 inch wafer style 6, 8, 10, and 12 inch flanged 6, 8, 10, 12 inch Victaulic Ends End Detail Wafer: Fits ANSI B16.5 class 125,150, 250, and 300 flanges End Detail Flanged: ANSI B16.5 class 150 (fits class 125) or ANSI B16.5 class 300 (fits class 250) End Detail Victaulic: Fits standard steel pipe Operating Pressure: 720 psi maximum Victaulic Ends - 300 psi max. Maximum Differential: 225 psid For higher differential consult factory Reverse Pressure: 125 psid maximum Approvals: PUB Listed.........Sizes 2" thru 6" Temperature Range: 32 to 160 degrees F* Flange Operating Pressure: Class 125-175 psi maximum Class 150-275 psi maximum Class 250-300 psi maximum Class 300-720 psi maximum Victaulic Ends Rating: 300 psi maximum
Body: Liner: Liner Retainer: 316L Stainless Steel Natural Rubber, 65 durometer (standard) Viton, EPDM, Nitrile, Silicone (available) 316 Stainless Steel
Pilot
Body: Spring Cover: Wetted Parts: ASTM B62 Bronze* ASTM B62 Bronze* Bronze/Stainless Steel*, Buna-N
Accessories
Shut-off Isolation Valve: Brass* "Y" Strainer: Bronze* Speed Controls: Brass* Check Controls: Brass* Control Piping: Copper* Control Fittings: Brass* *316 stainless steel available
TM
For other than standard ANSI flanges consult factory Din drilling available on all sizes
53
90-48 MODEL 690-48
Pressure Reducing Valve with Low Flow By-Pass

Modulating Control Maintains Constant Outlet Pressure Over a Wide Range of Flows Durable Construction Convenient Space Saver
The Cla-Val Model 90-48/690-48 Pressure Reducing Valve with Low Flow By-Pass automatically reduces a higher inlet pressure to a steady lower downstream pressure regardless of changing flow rate. The low flow by-pass capability is achieved by using the Cla-Val Model CRD-40 Direct Acting Pressure Reducing Valve as an integral part of the main valve. By doing this, space is saved and installation and maintenance become much easier. The pressure reducing valve is hydraulically operated and controlled by a Cla-Val CRD pilot control, which senses pressure at the main valve outlet. An increase in outlet pressure forces the CRD pilot control to close and a decrease in outlet pressure opens the control. This causes the main valve cover pressure to vary, modulating the main valve and thereby maintaining constant outlet pressure.
TM
Schematic Diagram
Item 1 2 3 4 5 Description Hytrol (Main Valve) X47A Ejector CRD Pressure Reducing Control CRD-40 Pressure Reducing Valve CK2 (Isolation Valve)
The Model CRD-40 low flow pressure reducing by-pass is preset to a higher pressure than the CRD pilot control. The CRD-40 responds to pressure changes at the main valve outlet. When the CRD closes, the Model CRD-40 remains open allowing low flow, to by-pass the main valve. The CRD-40 closes when the flow decreases and the downstream pressure reaches its set point .
4 D4
Optional Features
Item Description A X46A Flow Clean Strainer B CK2 (Isolation Valve) C CV Flow Control (Closing)* D Check Valves with Isolation Valve S CV Flow Control (Opening)* Y X43 "Y" Strainer *The closing speed control (optional) on this valve should
always be open at least three (3) turns off its seat.
D1 C
Y S B B
D2
D3
INLET
OUTLET
A 1
This valve has the flexibility to be installed in a distribution system where the demand varies over a wide range. This frequently occurs in industrial, residential, educational, high-rise buildings and other applications. Another important feature of the valve is its space efficient configuration, allowing easy installation and maintenance.
Reduced Pressure
Isolation Valve CLA-VAL 90-48/690-48 Pressure Reducing Valve
Gauge
High Pressure
TM
54
MODEL
92-01 692-01
TM
Combination Pressure Reducing & Pressure Sustaining Valve

Accurate Response to Slight Pressure Changes Check Feature Available Completely Automatic Operation Drip Tight, Positive Seating Action Operation is Fully Hydraulic
The Cla-Val Model 92-01/692-01 Combination Pressure Reducing and Pressure Sustaining Valve automatically performs two independent functions. It maintains a constant downstream pressure regardless of fluctuating demand and, it sustains the upstream pressure to a pre-determined minimum. The pressure reducing control responds to slight variations in downstream pressure and immediately repositions the main valve to maintain the desired downstream pressure. The pressure sustaining control is normally held open by the upstream pressure, but closes should the pressure drop to the control set point. This in turn closes the main valve to sustain the desired upstream pressure. If a check feature is added, and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
Schematic Diagram
Item 1 2 3 4 5 Description Hytrol (Main Valve) X44A Strainer & Orifice CRD Pressure Reducing Control CRL Pressure Relief Control CV Flow Control (Opening)
F 4 REMOTE SENSING 3
D1
Optional Features
Item B C D F Description CK2 (Isolation Valve) CV Flow Control (Closing)* Check Valves With Isolation Valve Remote Pilot Sensing
B
D2 D3
* The closing speed control (optional) on this valve should always be open at least three (3) turns off its seat.
INLET
OUTLET
in Ma ure s res hP Hig
Isolation Valve
CLA-VAL MODEL 92-01/692-01 Combination Pressure Reducing & Pressure Sustaining Valve
n tio ibu str Di
A typical application for a Combination Pressure Reducing and Pressure Sustaining Valve is to automatically reduce pressure for the downstream distribution network and sustain a minimum pressure in the high pressure main regardless of distribution demand.
TM
55
990
MODEL
Balanced Direct Acting Pressure Reducing Valve

Balanced, Single Seat Design Operates In Any Position Easy Installation Stainless Steel Trim Standard Gauge Connections Standard All Bronze Body and Cover
TM
The Cla-Val Model 990 Pressure Reducing Valve automatically reduces a higher inlet pressure to a steady lower downstream pressure due to unique balanced design. This valve is an accurate regulator capable of holding downstream pressure to a predetermined amount, regardless of upstream pressure fluctuations. Periodic maintenance consist of regular cleaning of internal strainer that is accessed by removing bottom plug. There are no user serviceable components.
High rise buildings use 990 Pressure Reducing Valves in various water systems (potable water, boiler feed air conditioning, etc.) to control pressure fluctuations between floors. Industrial plants use 990 Pressure Reducing Valves between a high pressure supply system and equipment requiring lower pressure. Typically 990 Pressure Reducing Valves are used at supply connections for water heaters, boiler feed water or other process water systems. Municipal water systems use 990 Pressure Reducing Valves at service connections in a high pressure distribution zone. Depending on flow requirements, 990's may be installed in parallel. One 990 provides desired outlet pressure while the second 990 handles low flow conditions. If necessary, additional 990's can be added for more flow capacity. Also, the 990 is ideal for a low flow bypass around a larger Cla-Val 90 Series Pressure Reducing Valve.
Flow
CLA-VAL 990
High Pressure
Low Pressure Isolation Valve

CLA-VAL 990
Flow High Pressure CLA-VAL 90 Series Pressure Reducing Valve Isolaition Valve
CLA-VAL 990
Low Pressure
TM
56
MODEL
40-01 640-01
TM
Rate of Flow Control Valve

Accurately Limits Flow Rate Completely Automatic Operation Includes Orifice Plate with Holder Optional Check Feature Easily Adj usted
The Cla-Val Model 40-01/640-01 Rate of Flow Control Valve prevents excessive flow by limiting flow to a preselected maximum rate regardless of changing line pressure. It is a hydraulically operated, pilot controlled, diaphragm valve. The pilot control responds to the differential pressure produced across an orifice plate installed downstream of the valve. Accurate control is assured as very small changes in the controlling differential pressure produce immediate corrective action of the main valve. Flow rate adjustments are made by turning an adjusting screw on the pilot control. The Model 40-01/640-01 includes an orifice plate with a holder that should be installed one to five pipe diameters downstream of the valve. If the check feature option is added and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
3
Schematic Diagram
Item 1 2 3 4 Description Hytrol (Main Valve) X58C Restricting Fitting CDHS18 Differential Control X52E Orifice Plate Assembly
D1
S Y C B1
Optional Features
B1
B1
B2 D2 D3
Item A B C D S Y
Description X46A Flow Clean Strainer CK2 (Isolation Valve) CV Flow Control (Closing) Check Valves with Isolation Valve CV Flow Control (Opening) X43 "Y" Strainer
INLET A 1
OUTLET 4
Meter Isolation Valve Main Transmission Line
CLA-VAL 40-01AB/640-01AB Rate Of Flow Control Valve
Pressure Filter Tank
Isolation Valve CLA-VAL 40-01AB/640-01AB Rate Of Flow Control Valve
Meter
Orifice Plate
Distribution
Orifice Plate
Distribution
The 40-01/640-01 is typically installed where water supply to a system must be limited to a pre-set maximum flow rate. The valve is easily set to maintain the maximum allowable flow rate.
The 40-01/640-01 is typically installed as a pressure type filter effluent control valve where a constant flow rate is maintained as head loss through the filter varies.
TM
57
43-01 MODEL 643-01 Combination Rate of Flow Controller & Solenoid Shut-off Valve
Multi- functional Capability Includes Orifice Plate with Holder Optional Check Feature Easily Adj usted Every Valve Factory Tested
TM
The Cla-Val Model 43-01/643-01 Combination Rate of Flow Controller and Solenoid Shut-off Valve limits the maximum flow rate regardless of changing line pressure. It is a hydraulically operated, pilot controlled, diaphragm valve. The pilot control is actuated by the differential pressure produced across an orifice plate installed downstream of the valve. Accurate control is assured as very small changes in the controlling differential pressure produce immediate corrective action of the main valve. A solenoid control is provided to intercept the operation of the differential control and close the main valve. The Model 43-01/643-01 includes a orifice plate with a holder that should be installed one to five pipe diameters downstream of the main valve. If the check feature option is added and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
H
CS3 3 1 2 2
SOLENOID DRAIN TO ATMOSPHERE
Schematic Diagram
Item 1 2 3 4 5 6 Description Hytrol (Main Valve) X58C Restriction Fitting 100-01 Hytrol (Reverse Flow) CDHS18 Differential Control CS3 Solenoid Control X52E Orifice Plate Assembly
D1
B1
3
Optional Features
Item A B C D H S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) CV Flow Control (Closing) Check Valves with Isolation Valve Solenoid Drain to Atmosphere CV Flow Control (Opening) X43 Y Strainer
Y S C B2 B1 B1 D2 D3
INLET
OUTLET 6 A
Pressure Filter Tank
Meter Isolation Valve Main Transmission Line CLA-VAL 43-01/643-01 Rate Of Flow Control Valve Orifice Plate Time Clock
Isolation Valve Electrical Signal
Meter
CLA-VAL 43-01/643-01 Rate Of Flow Control Valve
Orifice Plate
Distribution
Distribution
The 43-01/643-01 is typically installed where water supply to a system must be limited to a pre-set maximum flow rate at certain times of day. The valve is easily set to maintain the maximum allowable flow rate and is to open or close on an electrical signal. 58
The 43-01/643-01 is typically installed as a pressure type filter effluent control valve where a constant flow rate is maintained as head loss through the filter varies. The valve is installed where it is to open or close on an electrical signal.
TM
MODEL
49-01 649-01
TM
Combination Rate of Flow & Pressure Reducing Valve

Multi- Functional Capability Accurate & Immediate Control Includes Orifice Plate with Holder Optional Check Feature Easily Adj ustable Controls
The Cla-Val Model 49-01/649-01 Rate of Flow and Pressure Reducing Valve automatically reduces a higher inlet pressure to a steady lower downstream pressure regardless of changing flow rate and/or varying inlet pressure, as long as the flow rate is below a preset maximum. It also prevents excessive flow by limiting flow to a preselected maximum rate. This valve is a hydraulically operated, pilot controlled diaphragm valve. The pilot system includes a direct acting pressure reducing pilot and a rate of flow differential control. The pressure reducing pilot is responsive to slight variations in downstream pressure and immediately controls the main valve to maintain the desired line pressure. The rate of flow control responds to the differential pressure produced across an orifice plate in the main line. Accurate control is assured as very small changes in the controlling differential pressure produce immediate corrective action by the main valve. If the check feature option is added and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
Schematic Diagram
Item 1 2 3 4 5 Description Hytrol (Main Valve) X58A Restriction Fitting CRA Pressure Reducing Control X52E Orifice Plate Assembly CDHS18 Differential Control
3 D1 2 5
Optional Features
Item A B C D S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) CV Flow Control (Closing) Check Valves with Isolation Valve CV Flow Control (Opening) X43 "Y" Strainer
B1 C Y S
D2
D3 B1 B1
B2
INLET
A 1
OUTLET
4
Meter
Cla-Val 49-01/649-01
Isolation Valve
Typical Application
Installed where water supply to a system must be limited to a preset flow to prevent lowering the supply pressure. Easily set to maintain the maximum allowable flow rate.
TM
Sup Mainply
Flow
59
124-01 624-01
MODEL
TM
Float Valve
Accurate & Repeatable Level Control On- Off Non- Modulating Action Fully Adj ustable High & Low Level Settings Simple Design, Proven Reliable Easy Installation and Maintenance
The Cla-Val Model 124-01/624-01 Float Valve is a non-modulating valve which accurately controls the liquid level in tanks. This valve is designed to open fully when the liquid level reaches a preset low point and close drip tight when the level reaches a preset high point. This is a hydraulically operated, diaphragm valve with the pilot control and float mechanism mounted on the cover of the main valve. The float positions the pilot control to close the valve when the float contacts the upper stop. The high and low liquid levels are adjusted by positioning the stop collars on the float rod. The difference between high and low levels can be adjusted to as little as one inch, or to as much as 18 inches. Level settings can be as much as 1112 feet below the valve. The float mechanism may be located remotely from the main valve. See the technical data sheet on Model CF1-C1 Float Control for additional information.
Schematic Diagram
Item 1 2 Description Hytrol (Main Valve) CF1-C1 Float Control
Y S
2 1 D
Optional Features
Item A B C F S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) CV Flow Control (Closing) Independent Operating Pressure CV Flow Control (Opening) X43 "Y" Strainer
F B
INDEPENDENT OPERATING PRESSURE
INLET
OUTLET
CLA-VAL 124-01/624-01 Float Valve
The Model 124-01/624-01 Float Valve is commonly mounted above the high water level in a tank. Globe pattern valves are supplied standard with the float control mounted on the cover as illustrated, with
a horizontal discharge. Angle valves are configured to discharge downwards. Note: We recommend protecting tubing and valve from freezing temperatures.
Installation
A stilling well (8" minimum diameter) must be provided around the float if the liquid surface is subject to turbulence, ripples or wind. When the valve is mounted on top of the tank roof a 2" clearance hole should be provided for side movement of the float rod where the rod goes through the top of the tank. An independent source of air or water may be used to operate the valve. The pressure from this independent source must at all times be equal to or greater than pressure at the valve inlet. If minimum flowing line pressure is less than 10 psi, consult Cla-Val for full details. If the float control is remotely mounted from the main valve, the control may be installed at any elevation above the valve, provided the flowing line pressure in psi is equal to or greater than the vertical distance in feet between the valve and the float control. See the technical data sheet on Model CF1-C1 for additional information.
TM
Supply
Tank Stilling Well
60
MODEL
124-02 624-02
TM
Float Valve
Accurate & Repeatable Level Control On- Off Non- Modulating Action Fully Adj ustable High & Low Level Settings Simple Design, Proven Reliable Easy Installation and Maintenance
The Cla-Val Model 124-02/624-02 Float Valve is a non-modulating valve which accurately controls the liquid level in tanks. This valve is designed to open fully when the liquid level reaches a preset low point, and close drip tight when the level reaches a preset high point. This is a hydraulically operated, diaphragm valve with the pilot control and float mechanism mounted on the cover of the main valve. The float positions the pilot control to close the valve when the float contacts the upper stop. The high and low liquid levels are adjusted by positioning the stop collars on the float rod. The difference between high and low levels can be adjusted to as little as one inch, or to as much as 18 inches. Level settings can be as much as 11-1/2 feet below the valve.The float mechanism may be located remotely from the main valve. See the technical data sheet on Model CF1-C1 Float Control for additional information.
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) CF1-C1 Float Control 100-01 Hytrol (Reverse Flow)
2 1 S D
Optional Features
Item A B C F S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) Closing Speed Control Independent Operating Pressure Speed Control (Opening) X43 "Y" Strainer
Y
3A
3B
B
INLET
A
OUTLET
CLA- VAL 124- 02/ 624- 02 Float Valve
The Model 124-02/624-02 Float Valve is commonly mounted above the high water level in a tank. Globe pattern valves are supplied standard with the float control mounted on the right side of the cover as
illustrated, with a horizontal discharge. Angle valves are configured to discharge downward. Note: We recommend protecting tubing and valve from freezing temperatures. If minimum flowing line pressure is less than 10 psi, consult Cla-Val for full details. If the float control is remotely mounted from the main valve, the control may be installed at any elevation above the valve, provided the flowing line pressure in psi is equal to or greater than the vertical distance in feet between the valve and the float control. See the data sheet on Model CF1-C1 for additional information.
TM
Installation
A stilling well (8" minimum diameter) must be provided around the float if the liquid surface is subject to turbulence, ripples or wind. When the valve is mounted on top of the tank roof a 2" clearance hole should be provided for side movement of the float rod where the rod goes through the top of the tank. An independent source of air or water may be used to operate the valve. The pressure from this independent source must at all times be equal to or greater than pressure at the valve inlet.
Supply
Tank Stilling Well
61
129-01 629-01
MODEL
TM
Float Valve
Accurate and Repeatable Level Control Proportional Flow Reliable Hydraulic Operation Drip Tight Positive Shut- off Completely Automatic Operation
The Cla-Val Model 129-01/629-01 Float Valve maintains a relatively constant level in storage tanks and reservoirs by admitting flow into the tank in direct proportion to the flow out of the tank. It is a hydraulically operated, pilot controlled, diaphragm valve. The rotary disc type float operated pilot control is installed at the high liquid level in the reservoir and is connected via tubing or pipe to the main valve. As the liquid level changes, the float control proportionally opens or closes the main valve, keeping the liquid level nearly constant. If the check feature option is added and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
4
Schematic Diagram
Item 1 2 3 4 Description Hytrol (Main Valve) X47A Ejector Bell Reducer CFM2 Float Control
D1
Y B
S D2
Optional Features
F
D3 B
Item A B C D F S Y
Description X46A Flow Cleaner Strainer CK2 (Isolation Valve) CV Flow Control (Closing) Check Valves With Isolation Valve Independent Operating Pressure CV Flow Control (Opening) X43 "Y" Strainer
INLET A 1
OUTLET
Float Control
CFM2 Float Control
Independent Operating Pressure
Control Piping (Not Furnished) CLA- VAL 129- 01/ 629- 01 TANK
Raw Water Inlet
Isolation Valves
Filter
CLA-VAL 49-01/649-01 Rate-of Flow Controller
Isolation Valves
Piping and Tank Sizing Install valve and control as shown in the diagram above. The float control should be located in a still liquid surface. If it is necessary to obtain this condition, a stilling well should be constructed. Mount the control on the connecting piping with the outlet port at the desired high water level.
Filter Liq uid Level Control Maintains constant level in rapid sand filter. Usually requires the use of an independent operating pressure as shown. Note: We recommend protecting tubing and valve from freezing temperatures.
TM
62
MODEL
428-01 628-01
TM
Modulating Float Valve

Accurate Level Control Completely Automatic Operation Simple Operation Drip- Tight Shut- Off Easy Installation and Maintenance
The Cla-Val Model 428-01/628-01 Float Valve modulates to maintain a constant liquid level in a storage tank by compensating for variations in supply or demand. It can be installed to control the flow into or out of the tank by either closing on a rising level or opening on a rising level. This valve is a hydraulically-operated, pilot-controlled diaphragm valve. The Pilot Control System consists of an integral variable orifice in the main valve cover and a remotely mounted float control. A slight change in liquid level moves the float control. This action varies the pressure in the valve cover, causing the main valve to seek a new position. The integral variable orifice automatically regulates the flow into the cover chamber until the valve reaches a position that is in direct relation to the position of the float control. 2
Schematic Diagram
Item 1 2 3 Description
Hytrol Main Valve

CFM-9 Float Control CK2 (Isolation Valve)
F 3 INDEPENDENT OPERATING PRESSURE 3 Y D1 3 D2
Optional Features
Item A D F Y Description X46A Flow Clean Strainer Check Valves with Isolation Valve Independent Operating Pressure X43 Y Strainer
D3
INLET
A 1
OUTLET
Installation Data
The valve may be installed in any position. The Remote Float Control may be mounted at any convenient location above the liquid level. Float rods are available in lengths from 2' to 12' in one-foot increments. A stilling well (8" min. diameter) should be provided around the float if the liquid surface is subject to turbulence, ripples or wind. The float control may be installed at any elevation above the valve providing that the amount of flowing line pressure in psi is equal to or greater than the vertical distance in feet between the valve and the float control. When a separate source of supply pressure (Option F) is used by the pilot control system, that pressure must at all times be constant and equal to or greater than the pressure at the valve inlet. DO NOT USE FOR ON- OFF SERVICE .
Isolation Valve
Control Lines 3/4" Min. I.D.
CFM9
Open Tank-"Air Gap" Valve Closes on Rising Level Balances Tank Effluent Rate to Equal Influent Rate.
Flow
Cla-Val 428-01/628-01 Modulating Float Valve
Water Level
Stilling Well
CFM9A
Stilling Well Open Tank-Pump Discharge Valve Opens on Rising Level. Valve Balances Tank Influent Rate to Equal Effluent Rate Control Lines 3/4" Min. I.D.
Water Level
Isolation Valve
Note: We recommend protecting tubing and valve from freezing temperatures.
Cla-Val 428-03/628-03 Modulating Float Valve
Flow
TM
63
210-01 610-01
MODEL
Altitude Valve For One-Way Flow

Accurate and Repeatable Level Control Drip Tight Positive Shut- off Reliable Hydraulic Operation Easily Adj ustable Control Completely Automatic Operation
TM
The Cla-Val Model 210-01/610-01 Altitude Valve controls the high water level in reservoirs without the need for floats or other devices. It is a nonthrottling valve that remains fully open until the shut-off point is reached. This valve is designed for one-way flow only. This valve is hydraulically operated and pilot controlled. The pilot control operates on the differential in forces between a spring load and the water level in the reservoir. The desired high water level is set by adjusting the spring force. The pilot control measures the reservoir head through a customer supplied sensing line* connected directly to the reservoir. This valve can also be furnished with auxiliary controls to meet the need for multiple functions, such as: pressure sustaining, pressure reduction, rate of flow control, solenoid override, etc. If the check feature option is added and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
2 Y D1 1 S D S 5 B1 F INDEPENDENT OPERATING PRESSURE B1 3
D2 H
Schematic Diagram
Item 1 2 3 4 5 Description Hytrol (Main Valve) CDS6 Altitude Control X101 Valve Position Indicator Bell Reducer CV Flow Control (Closing)
B2
RESERVOIR SENSING
Optional Features
Item A B D F H S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) Check Valve with Isolation Valve Independent Operating Pressure Dry Drain CV Flow Control (Opening) X43 "Y" Strainer
D3
INLET A 1
OUTLET
Note: When "D" feature is ordered, the "H" feature is required.
Used on reservoirs where the water is withdrawn through a separate line or through a bypass equipped with a check valve. The valve opens to refill the reservoir when the water lowers below the shutoff level. For more information see data sheet E-CDS6 *Note:The reservoir pressure sensing line should be 3 4" minimum I.D. installed with a 2 slope from the valve to the reservoir to avoid air pockets. Note: We recommend protecting tubing and valve from freezing temperatures.
Reservoir
Distribution
CLA-VAL 210-01/610-01 Alititude Valve
Supply
TM
64
MODEL
210-03 610-03
TM
Altitude Valve
For One-Way Flow with Delayed Opening
The Cla-Val Model 210-03/610-03 Altitude Valve controls the high water level in reservoirs without the need for floats or other devices. It is a nonthrottling valve that remains fully open until the shut-off point is reached. This valve closes at a high water level. Water is withdrawn from the reservoir through a separate discharge line or through a check valve located in a by-pass line around the altitude valve. The valve delays opening until the water in the reservoir lowers to a desired level. The low level is adjustable from 1 to 15 feet from the high water shutoff point. This valve is hydraulically operated and pilot controlled. The pilot control operates on the differential in forces between a spring load and the water level in the reservoir. When the force of the spring is overcome by the force of the reservoir head, the pilot closes the main valve. The desired high water level is set by adjusting the spring force. The pilot control measures the reservoir head through a customer supplied sensing line* connected directly to the reservoir. This valve can also be furnished with auxiliary controls to meet the need for multiple functions, such as: pressure sustaining, pressure reduction, rate of flow control, solenoid override, etc. If the check feature option is added and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
6 2 D1 5 4 7 B RESEVIOR SENSING LINE Customer Supplied
Schematic Diagram
Item 1 2 3 4 5 6 7 8 Description Hytrol (Main Valve) CDS6 Altitude Control X101 Valve Position Indicator Bell Reducer 81-01 Check Valve CVC Flow Check Control Union CV Flow Control (Closing)
Optional Features
Item A B D F H S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) Check Valves with Isolation Valve Independent Operating Pressure Dry Drain CV Flow Control (Opening) X43 "Y" Strainer
Y B F
1 D
8 B 3
S H D2 D3
INLET
OUTLET
The D feature on a vertically installed 6 and larger valve must be horizontally oriented.
Note: When "D" feature is ordered, the "H" feature is required.
Used on reservoirs where water is withdrawn from the reservoir through a separate line. When the water level lowers to the desired opening point, the pilot control opens the main valve to refill the reservoir. The difference between the high level shutoff and the low level opening is adjustable between a minimum of one and a maximum of 15 feet. For more information see data sheet E-CDS6 *Note: The reservoir pressure sensing line should be 34" minimum I.D. installed with a 2 slope from the valve to the reservoir to avoid air pockets. We recommend protecting tubing and valve from freezing temperatures.
Distribution
Stand Pipe or Reservior
Sensing Line (Customer Supplied)
CLA-VAL 210-03/610-03 Supply

TM
6 1 0 * 0 3 is the reduced internal port size version of the 2 1 0 - 0 3 .
65
210-16 610-16
MODEL
TM
Altitude Valve For Two-Way Flow

The Cla-Val Model 210-16/610-16 Altitude Valve controls the high water level in reservoirs without the need for floats or other devices. It is a nonthrottling valve that remains fully open until the shut off point is reached. This valve closes at a high water level, and opens for return flow when the pressure at the valve inlet is less than the reservoir pressure. This valve is hydraulically operated and pilot controlled. The pilot control operates on the differential in forces between a spring load and the water level in the reservoir. When the force of the spring is overcome by the force of the reservoir head, the pilot closes the main valve. The desired high water level is set by adjusting the spring force. The pilot control measures the reservoir head through a customer supplied sensing line* connected directly to the reservoir.
Schematic Diagram
Item 1 2 3 4 5 6 7 Description Hytrol (Main Valve) CDS6 Altitude Control X101 Valve Position Indicator Bell Reducer Check Valve CV Flow Control (Closing) CK2 (Isolation Valve)
This valve can also be furnished with auxiliary controls to meet the need for multiple functions, such as: pressure sustaining, pressure reduction, rate of flow control, solenoid override, etc.
2 B2 4 RESERVOIR SENSING
Y 6 H 5 B1 S 3 7 B1
Optional Features
Item A B H S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) Dry Drain CV Flow Control (Opening) X43 "Y" Strainer
INLET A 1
OUTLET
Used on reservoirs where water is withdrawn through the Altitude Valve. The valve closes at the high water level and opens for return flow when the pressure at the valve inlet lowers below the reservoir pressure. For more information see data sheet E-CDS6 *Note: The reservoir pressure sensing line should be 34" minimum I.D. installed with a 2 slope from valve to reservoir to avoid air pockets. We recommend protecting tubing and valve from freezing temperatures.
To Elevated Storage
Shutoff Cock Sensing Line (Customer Supplied) Isolation Valve Supply Source
CLA-VAL 210-16/610-16 Alititude Valve

Distribution
TM
66
MODEL
131 631
TM
Electronic Control Valves

Simple Proven Design Quality Solenoid Pilot Controls Ideal For SCADA Systems Multi- Function Capability; Hydraulic Backup Easy To Maintain
The Cla-Val Series 131/631 Electronic Control Valves are designed specifically for applications where control of the valve with electrical signals is preferred. It is a hydraulically operated, pilot controlled, diaphragm valve. The solenoid pilot controls are actuated by electrical signals from the optional 131VC Electronic Valve Controller. The solenoid pilots either add or relieve line pressure from the cover chamber of the valve, causing it to open or close as directed by the electronic controller. Series 131/631 valves can be configured to perform a wide range of functions, such as; pressure reducing, pressure sustaining, flow control, or level control. The electric controls can also be combined with hydraulic controls to create dual function, or fail-safe capability. The basic 131-01/631-01 Electronic Control Valve (Schematic shown below) includes the main valve and dual solenoid pilot controls. Optional features include the 131VC Electronic Valve Controller and the X117C Valve Position Transmitter. If the check feature option is added, and a pressure reversal occurs, the downstream pressure is admitted into the cover, closing the valve.
N 2A D1
CS2 E.I. CONTROLLER
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) CS2 Solenoid Control CK2 (Solenoid By-pass)
Optional Features
Item A B C D E F H N S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) CV Flow Control (Closing) Check Valves With Isolation Valve X117C Position Transmitter Independent Operating Pressure Atmospheric Drain Electronic Controller CV Flow Control (Opening) X43 "Y" Strainer
2B
CS2
Y 3A
C S B
3B
F
E B
D2 D3 B H
DRAIN TO ATMOSPHERE
INLET A
OUTLET
The Model 131-01/631-01 Electronic Control Valve is typically installed in a pipeline with an electronic signal transmitter and the Model 131VC Electronic Valve Controller. This system can be designed to control flow, pressure, tank level or valve position. The 131VC Electronic Valve Controller enables remote computer control over valve operations.
131 Electronic Valve Controller

To Remote Computer Control
Signal Transimitter
131-01/631-01 Electronic Control Valve

TM
6 3 1 is the reduced internal port size version of the 1 3 1 .
67
131VC
SERIES
Electronic Control Systems

Electronic control of hydraulic Cla-Val valves. Programmable monitoring and control of flow, pressure, delta P, level or valve position. Accurate control of valve speed and response. Remote set-point control. Control backup systems in the event of an emergency.
TM
Signal Transmitter 131-01 Control Valve

4-20 mA
The Cla-Val 131VC-1 Electronic Control System is designed to achieve unprecedented valve control accuracy and stability. Ideal for remote valve control, the 131VC-1 Electronic Control System provides the interface between SCADA system computers and hydraulic control valves sites.
Optional Remote Control Modem Modem Computer
Electronic Control of Hydraulic Valves

The 131VC-1 Electronic Control System is designed to work in conjunction with Cla-Val 131 Series hydraulic control valves a combination that takes advantage of the simplicity of hydraulic valve operation and the control possibilities available with electronics. The 131VC-1 Electronic Control System receives transmitted signals and activates dual solenoid pilots on the hydraulic control valve. These pilots direct hydraulic pressure within the system to position and regulate the valve. By continuously comparing system conditions to the programmed set-point, the system is automatically maintained at the desired value. Additional important control features, unique to this type of valve control, are offered as standard. They are designed for user friendly operation and system safety and are addressed in this brochure.
Key Advantages
Proven reliable hydraulic control valve. Low electric power requirement. Solid state electronic components. No motors, bearings, bushings or packings to wear out or leak.
We Not Only Sell Valves We Provide Solutions

TM
68
MODEL
133-01 633-01
TM
Metering Valve
Automatically Measures & Controls Flow Rate Without a Separate Metering Device Completely Self Contained Analog Or Digital Communications Retransmission Capabilities Ideal For Retrofitting Existing Valves Optional Totalizing Capabilities
The Cla-Val Model 133-01/633-01 Metering Valve is a completely self contained valve and control system that accurately meters and/or controls flow rate when used on valves with pressure differentials of less than 100 PSID. Using a 131VC-3 Cla-Val Microprocessor, data from differential pressure and position transmitters are assimilated into a proprietary algorithm program that is based on valve size and configuration to arrive at a flow measurement. This information can then be used for retransmission and/or compared with a local or remote set point for valve flow control. The 131VC-3 Control System can also be installed on new or existing hydraulic pilot control valves such as: pressure reducing, pressure sustaining, flow limiting and level control to transmit flow rate without disturbing the valves primary hydraulic function(s). Specify 131VC-3KT Kit for these applications. For all applications, specify voltage, minimum / maximum pressures & flow rates, valve size, pressure class and optional features. Consult your local representative or the factory for engineering assistance and valve selection if required. Please refer to the 1 3 1 VC Electronic Control Systems brochure for specific information regarding valve theory of operation, standard & optional features, control parameters and electrical component specifications.
Schematic Diagram
Item 1 2 3 4 5 6 Description Hytrol (Main Valve) CS2S Solenoid Control CK2 Solenoid By-pass DPT Delta P Transmitter Electronic Controller X117C (LS) Position Transmitter
Optional Features
Item A B C D F H S Y
D1
CS2
Description X46A Flow Clean Strainer CK2 Isolation Valve CV Flow Control (Closing) Check Feature Independent Operation Pressure Atmospheric Drain CV Flow Control (Opening) X43 "Y" Strainer
4 2A
The Model 133-01/633-01 Metering and Flow Rate Controller is typically installed in a fluid delivery system where the flow rate is measured or changed from a remote location such as a SCADA system.
1 3 1 VC- 3
2B
CS2
1 3 1 VC- 3 Electronic Valve Controller To Optional Remote Computer Control ( Local)
3A
3B
B B
5 D2
Optional Remote Control

H
Computer
F D3 INDEPENDENT OPERATING PRESSURE
DRAIN TO ATMOSPHERE
Main Transmission Line
Optional Remote Control Modem Modem

Computer
INLET A 1
DPT
OUTLET
133- 01/ 633- 01 Metering & Flow Rate Controller
7A 6 7B
7A
TM
69
350-01 MODEL 3650-01

Electronic Actuated Pressure Sustaining Control Valve

Simplified Interfacing with SCADA Systems Accepts Local or Remote Setpoint Integral Loop Power Supply Accurate Pressure Control Reliable Hydraulic Operation Rugged Durable Design
TM
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) X42N-2 Strainer & Needle Valve CRL-30 Electronic Pressure Sustaining Control
The Cla-Val Model 350-01/3650-01 Electronic Actuated Pressure Sustaining Control Valve combines the precise control of field proven Cla-Val hydraulic pilots and the convenience and versatility of remote setpoint control. The Model 350-01/3650-01 control valve is a hydraulically operated, pilot controlled, modulating valve designed to maintain constant upstream pressure within close limits. This valve can be used for pressure sustaining, back pressure, or unloading functions in a by-pass system. The pilot control, consisting of a hydraulic pilot and integral controller, accepts a setpoint and compares it with a pressure or internal potentiometer signal and makes incremental adjustments to modulate the valve to a setpoint. Adjustable solid state limit switches eliminate over ranging. In the event of a power or transmitter failure, the CRL-30 pilot remains in hydraulic control virtually assuring system stability under changing conditions. If check feature (D) is added, and pressure reversal occurs, the valve closes to prevent return flow.
Optional Features
Item B D F H S Description CK2 (Isolation Valve) Check Valves with Isolation Valve Remote Pilot Sensing Drain to Atmosphere CV Flow Control (Opening)
The valve is designed to be used with supervisory control systems having a isolated remote analog setpoint output and a process variable upstream pressure input. When installed in a line between an upper zone and a lower area of demand, the valve acts to maintain desired upstream pressure to prevent robbing of the upper zone. Water in excess of pressure setting flows to area of demand, control is smooth, and pressure regulation is positive. It is also an effective solution for lowering costs associated with confined space requirements by eliminating need for entry into valve structure for setpoint adjustments and system information. Additional Pilot Controls, hydraulic and/or electronic, can be easily added to perform multiple control functions to fit exact system requirements.
F
Remote Sensing
RTU
2 B2 D1 S
Remote Set Point
SCADA Computer
B1
B1
D2 D3
DRAIN TO ATMOSPHERE
Upper Zone
H
Remote Telemetry Unit (Customer Supplied)
INLET
OUTLET
Process Variable Upstream Pressure
CLA- VAL 350-01/3650-01 Electronic Actuated Pressure Sustaining Valve
Area Of Demand
TM
3 6 5 0 - 0 1 is the reduced internal port size version of the 3 5 0 - 0 1 .
70
MODEL
350-02 3650-02
TM
Electronic Actuated Pressure Sustaining Control Valve

Simplified Remote Valve Setpoint Control 2 4 VDC Input Power Easy Interfacing to SCADA Systems Accurate Pressure Control Reliable Hydraulic Operation Rugged Durable Design
The Cla-Val Model 350-02/3650-02 Electronic Actuated Pressure Sustaining Control Valve combines precise control of field proven Cla-Val hydraulic pilots and simple, remote valve control. The Model 350-02/3650-02 is a hydraulically operated, pilot controlled, modulating valve designed to maintain constant upstream pressure within close limits. This valve can be used for pressure sustaining, back pressure or unloading functions in a by-pass system. The valve uses a CRL-31 pilot control, consisting of a hydraulic pilot and integral controller, that accepts a remote setpoint command input and makes smooth setpoint adjustments to the pilot. The simple remote changing of valve setpoint is suitable for many applications where the process variable is monitored separately and a SCADA or similar remote control system provides valve control.
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) X42N-2 Strainer & Needle Valve CRL-31 Electronic Pressure Sustaining Control
A separate Process Variable signal (customer supplied) is sent to the SCADA control system for evaluation before sending the valve a change in setpoint. The remote command input (4 -20 mA analog) signal is automatically ranged in engineering units. Built-in Electronic Limiters adjust total turns to desired portion of pilot spring range. Since the total range of adjustment is the pilot spring range and the limiters keep the valve within an expected setpoint range of values, the SCADA control system will remain in control of the valve setpoint. Optional Range Parameter Kit is required when changing range limits. Internal continuous electronic monitoring (pat. pend.) of actuator position results in virtually instantaneous position change with no backlash or dithering when control signal is changed. In the event of a power or control input failure, the CRL-31 pilot remains in hydraulic control virtually assuring system stability under changing conditions. If check feature ("D") is added, and pressure reversal occurs, the valve closes to prevent return flow.
Optional Features
Item B D F H S Description CK2 (Isolation Valve) Check Valves with Isolation Valve Remote Pilot Sensing Drain to Atmosphere CV Flow Control (Opening)
The valve is designed to be used with supervisory control systems having remote analog setpoint output and process variable upstream pressure input. It is also an effective solution for lowering costs associated with confined space requirements by eliminating need for entry into valve structure for setpoint adjustment. Additional Pilot Controls, hydraulic and/or electronic, can be easily added to perform multiple control functions to fit exact system requirements.
F
Remote Sensing
2 B2 D1 S
To Tank
Remote Set-Point
Pump
From Tank
SCADA Computer
B1
B1
D2 D3
DRAIN TO ATMOSPHERE
INLET
OUTLET
CLA-VAL 81-02 Check Valve
CLA-VAL 350-02/3650-02 Electronic Actuated Pressure Sustaining Control Valve
Pressure Transmitter
1
Discharge To System
TM
71
390-01 MODEL 3690-01

Electronic Actuated Pressure Reducing Valve

Simplified Interfacing with SCADA Systems Accepts Local or Remote Setpoint Integral Loop Power Supply Accurate Pressure Control Reliable Hydraulic Operation Rugged Durable Design
TM
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) X58C Restriction Fitting CRD-30 Electronic Pressure Reducing Control
The Cla-Val Model 390-01/3690-01 Electronic Actuated Pressure Reducing Control Valve combines the precise control of field proven Cla-Val hydraulic pilots and the convenience and versatility of remote setpoint control. The Cla-Val Model 390-01/3690-01 Pressure Reducing Valve automatically reduces a higher inlet pressure to a steady lower downstream pressure regardless of changing flow rate and/or varying inlet pressure. This valve is an accurate, pilot-operated regulator capable of holding downstream pressure to a pre-determined limit. The pilot control, consisting of a hydraulic pilot and integral controller, accepts a setpoint and compares it with a pressure or internal potentiometer position signal and makes incremental adjustments to modulate the valve to a setpoint. Adjustable solid state limit switches eliminate over ranging. In the event of a power or transmitter failure, the CRD-30 pilot remains in hydraulic control virtually assuring system stability under changing conditions. If check feature (D) is added, and pressure reversal occurs, the valve closes to prevent return flow.
Optional Features
Item A B C D E S Description X46A Flow Clean Strainer CK2 (Isolation Valve) CV Flow Control (Closing) Check Valves with Isolation Valve Valve Position Transmitter CV Flow Control (Opening)
The valve is designed to be used with supervisory control systems having an isolated remote analog setpoint output and a process variable downstream pressure input. It is also an effective solution for lowering costs associated with confined space requirements by eliminating need for entry into valve structure for setpoint adjustment and system information. Additional Pilot Controls, hydraulic and/or electronic, can be easily added to perform multiple control functions to fit exact system requirements.
3
D1
Flow
S B Y C D2
E
Higher Upstream Pressure
Remote Set Point
SCADA Computer
B D3
Remote Telemetry Unit (Customer Supplied)

Process Variable (Lower Downstream Pressure)
INLET
A
OUTLET
CLA- VAL 390- 01/ 3690- 01 Electronic Actuated Pressure Reducing Valve
1
TM
72
MODEL
390-02 3690-02
TM
Electronic Actuated Pressure Reducing Valve

Simplified Remote Valve Set point Control 2 4 VDC Input Power Easy Interfacing to SCADA Systems Accurate Pressure Control Reliable Hydraulic Operation Rugged Durable Design
Schematic Diagram
Item 1 2 3 Description Hytrol (Main Valve) X58C Restriction Fitting CRD-31 Electronic Pressure Reducing Control
The Cla-Val Model 390-02/3690-02 Electronic Actuated Pressure Reducing Control Valve combines precise control of field proven Cla-Val hydraulic pilots and simple, remote valve control. The Cla-Val Model 390-02/3690-02 Pressure Reducing Valve automatically reduces a higher inlet pressure to a steady lower downstream pressure regardless of changing flow rate and/or varying inlet pressure. This valve is an accurate, pilot-operated regulator capable of holding downstream pressure to a predetermined limit. The valve uses a CRD-31 pilot control, consisting of a hydraulic pilot and integral controller, that accepts a remote set point command input and makes smooth set point adjustments to the pilot. The simple remote changing of valve set point is suitable for many applications where the process variable is monitored separately and a SCADA or similar remote control system provides valve control. A separate Process Variable signal (customer supplied) is sent to the SCADA control system for evaluation before sending the valve a change in set point. The remote command input (4 -20 mA analog) signal is automatically ranged in engineering units. Built-in Electronic Limiters adjust total turns to desired portion of pilot spring range. Since the total range of adjustment is the pilot spring range and the Limiters keep the valve within an expected set point range of values, the SCADA control system will remain in control of the valve set point. Separate Range Parameter Kit is required when changing range limits. Internal continuous electronic monitoring (pat. pend.) of actuator position results in virtually instantaneous position change with no backlash or dithering when control signal is changed. In the event of a power or control input failure, the CRD-31 pilot remains in hydraulic control virtually assuring system stability under changing conditions. If check feature ("D") is added, and pressure reversal occurs, the valve closes to prevent return flow.
Optional Features
Item A B C D E S Description X46A Flow Clean Strainer CK2 (Isolation Valve) CV Flow Control (Closing) Check Valves with Isolation Valve Valve Position Transmitter CV Flow Control (Opening)
The valve is designed to be used with supervisory control systems having remote analog set point output and process variable downstream pressure input. It is also an effective solution for lowering costs associated with confined space requirements by eliminating need for entry into valve structure for set point adjustment. Additional Pilot Controls, hydraulic and/or electronic, can be easily added to perform multiple control functions to fit exact system requirements.
D1
S B Y C D2
E
Flow
Remote Set Point
SCADA Computer
B D3
Remote Telemetry Unit Process Variable Transmitter of Lower Downstream Pressure (Customer Supplied)
INLET
A
OUTLET
CLA-VAL 390-02/690-02 Electronic Actuated Pressure Reducing Valve
TM
73
CRD-31
MODELS
Electronic Actuated Pressure Reducing Pilot Control

Simplified Remote Valve Setpoint Control 2 4 VDC Input Power Easy Interfacing to SCADA Systems Accurate Pressure Control Reliable Hydraulic Operation Rugged Durable Design
TM
The Cla-Val Model CRD-31 Electronic Actuated Pressure Reducing Pilot Control is designed to be retrofitted to existing hydraulic operated valves where remote setpoint change, as directed by a SCADA or other similar control system, is desired. The CRD-31 is installed on valves to maintain a constant downstream pressure. Operating on 24 VDC and consuming less than 100 mA under load (occurring only during setpoint change) and 25 mA at no load, it is an ideal control system for remote valve sites (i.e. solar powered). The CRD-31 consists of a hydraulic pilot and integral controller that accepts a 4-20 mA remote setpoint and precisely positions the pilot to maintain a valve outlet pressure within a predetermined zero and span setting. Default settings are set to minimum spring range adjustment at 4 mA and maximum at 20 mA. Pressure settings are linear between these values. Optional Range Parameter Kit is required to change pressure range limits. A separate pressure sensor signal (customer supplied) may also be sent to a supervisory control system for verification of pressure setting. Continuous internal monitoring (pat. pend) of actuator position results in accurate pressure changes with no backlash or dithering. Built-in electronic limits prevent over ranging. In the event of a power or control input failure, the CRD-31 pilot remains in hydraulic control assuring system stability under changing conditions.
1/2" - 14 NPT CONDUCT CONNECTION NON-ROTATING
The CRD-31 is installed on valves that maintain downstream pressure and require this pressure to be changed from a remote location. It is also an effective solution for lowering costs associated with "confined space" requirements by eliminating the need for entry in valve structure for setpoint adjustment. Additional pilot controls, hydraulic and/or electronic, are also available to perform multiple functions to fit exact system requirements.
3.50
17.00
1.500 .750 .375 .50 .750
4.75
Flow
Remote Set Point
4.50
.438 (2 PLACES)
4X .203 (2 PLACES)
SCADA Computer
Remote Telemetry Unit Process Variable Transmitter of Lower Downstream Pressure (Customer Supplied)
INLET
CLA-VAL
OUTLET
1.88
3/8" - NPT
3.00
CLA-VAL 390-02/690-02 Electronic Actuated Pressure Reducing Valve
TM
74
CRD- 3 1 Purchase Specifications
The Electronic Actuated Pressure Reducing Pilot Control shall have an integral hydraulic pilot and electronic controller contained in a NEMA 4X enclosure to provide interface between remote telemetry and valve setpoint control. It will compare a remote analog command signal with an internal position sensor signal and adjust the hydraulic pilot control spring mechanism to a new setpoint position. The actuator speed will be factory set to less than one RPM with a maximum range of nine turns. Actuator position feedback output shall be supplied standard. The remote command input 4-20 mA analog signal must be automatically ranged in engineering units within the range set by built-in electronic limiters. Supplied electronic range limiters shall reduce total range to a portion of pilot spring range. If the Remote Setpoint signal is lost or power fails, the valve shall remain under control of the pressure reducing hydraulic control sub-assembly. No adjustments shall be necessary to the actuator except to the low and high position range adjustment. Range adjustment shall be accomplished only with valve manufacturer's components and instructions to be supplied in a separate kit. The Electronic Actuated Pressure Reducing Pilot Control shall be Cla-Val Model CRD-31 as manufactured by Cla-Val, Newport Beach, CA.
Mechanical Pilot System Specifications

Adj ustment Ranges 2 to 30 psi 15 to 75 psi 30 to 300 psi End Connection 3/8 NPT Temperature Range Water: to 180F Materials Standard Pilot System Materials Pilot Control: Bronze ASTM B62 Trim:Stainless Steel Type 303 Rubber: Buna-N Synthetic Rubber Optional Pilot System Materials Pilot Systems are available with optional Aluminum, Stainless Steel or Monel materials at extra cost. Note: Available with remote sensing control. Consult Factory
Electronic Actuator - Specifications

Supply Power Input: 24 VDC (+ /- 10%) at 2 Amps No Load draw: 25 mA Max. Load draw: 100 mA
Remote Command Input: 4-20 mA analog signal, 12 to 36 VDC compliant, 220 ohm burden. Non-Isolated (return wire is referenced to power supply common wire) Position Feedback Signal: 5 K high precision potentiometer (threewire signal) output. Supplied standard Speed of Rotation: Approximately 270 degrees per minute (non-adjustable) 9 (factory pre-set maximum) Built-in Electronic type, factory set to maximum range, field settable to desired range with Range Parameter Kit.
Total Number of Turns: Position Limiters:

1. Catalog No. CRD-31 2. Adjustment Range 3. X57 Mounting Kit (Specify Valve Size) Options: Range Parameter Kit. Includes Windows-based software and special 6 connecting cable. Kit is required when changing range parameters or when servicing pilot control to restore range parameters.
Loss of Signal or Loss of Power: Actuator will remain in last commanded position. Terminal Block: Accepts up to # 16 AWG solid or strand wire Actuator Mechanical Specifications: Enclosure and Wiring Junction Box: NEMA 4X, Anodized Aluminum,Non-Rotating Bracket: Anodized Aluminum Coupling Assembly: Brass, Nickel Plated Gear Train: Stainless Steel, permanently lubricated Represented By:
CLA- VAL
CLA-VAL CANADA
'COPYRIGHT
CLA- VAL KOREA

TM
E- CRD- 3 1 ( R- 7 / 0 4 )
75
VSU
Series
Valve Station Remote Terminal Units

Wireless remote monitoring and control of valve stations Integrated RTU with built in 900 MHz spread spectrum radio Interfaces with all types of analog sensors and digital switches Simple interfacing with Cla-Val electronic valve controllers, pilot valve actuators, solenoid operated valves, and valve sensors VSC Base Station module communicates with up to 95 valve stations VSS Expansion modules for multi-valve stations Efficient "Report on exception" radio transmission minimizes radio traffic interference Low power 24 VAC/VDC or solar powered 12 VDC input
TM
Cla-Val Remote Telemetry Units are designed to make monitoring and control of valve stations simple and inexpensive using spread spectrum 900 MHz radio communications. The RTUs accept 4-20 analog inputs from flow, pressure, and level sensors and output analog signals for remote set point control of Cla-Val 131VC series electronic controllers, 130 VC Series pilot valve actuators and other similar devices. The RTUs also accept all types of digital inputs and outputs (I/O). Digital inputs include valve limit switches, level switches, intrusion alarms, or pulse inputs from pulse output type flow meters. Digital outputs include solenoid Open/Close commands to Cla-Val pressure reducing, pressure sustaining flow control and on/off control valves.
Wireless Valve Control

A typical wireless level control application is made up of two VSU-1 modules. One module accepts a 4-20 mA level signal at a reservoir and transmits it to a remote valve VSU module, which outputs the same 4-20 mA signal into a 131 VC electronic valve controller, which modulates the valve. Alternatively, for simple on/off altitude control the VSU may have setpoints programmed to open the valve at a low level and to close the valve at a high setpoint level.
Level switch input may also be used On/off or modulating control Remote solar powered capability Easily expanded with VSS or VSC Base Station modules
up to 20 miles
VSU-1
VSU-1
131VC-1
Cla-Val Model 131 Remote Level Control Valve
TM
76
Installation
All Cla-Val Valve Station RTU modules may be quickly mounted inside an electrical enclosure on a DIN rail. Terminal strips are removable for easy wiring of power and I/O. Expansion VSS modules may be installed initially or added later. Connection to the VSU is by twisted pair wire (RS485). Antennas are mounted on masts with provided brackets. Adequate signal strength requirements will determine antenna mounting height and cable length. Radio signal strength testing is easily performed to verify adequate signal. Lightning surge diverters are available for protection of the electronic equipment. Proper grounded is necessary for the mast, surge diverter, and VSU modules.
V-SCADA real-time valve information display Purchase Specifications

Model VSU-1, VSU-2, VSS-1, and VSS-2 VALVE STATION RTUs Model VSC BASE STATION Each VSU shall be capable of communicating via SSR directly with any other VSU for wireless valve control. Radio transmissions shall occur if there is a change of state of a digital input or an analog input sensitivity and at a programmed update time. Each data transmission shall be error checked using 16-bit Cyclic Redundancy Checking. Error free transmissions shall be automatically acknowledged with up to five retries before communication failure status is set. Resetting of outputs on communication failure shall be configurable for fail-safe operation. Each VSU shall be capable of communicating with a VSC Base Station unit. The VSC shall have 4800 Input and Output registers for communication with up to 95 addressable remote VSU modules. The VSC Base Station shall be a Modbus RTU slave unit that responds to commands from an external Modbus master such as a PC or PLC. Communication with a PC or PLC shall be through a serial port RS232 or RS485 connection. The VSC Base Station module shall accept input power of either 1530 VDC or 12-24 VAC and shall be fuse protected. The VSU and VSC modules shall be capable of acting as a repeater to store and forward information from one module to another module to facilitate communication around obstacles or extending coverage area. Designating a module as a repeater shall be through software configuration and shall not require additional hardware. Radio signal strength testing shall be accomplished with two radio modules and a laptop computer. One unit shall be the transmitter and the receiver unit shall be connected to the PC for monitoring and recording signal strength. No additional hardware shall be required other than antennas and cable. The Cla-Val VSU/VSS/VSC modules shall be DIN rail mountable and have removable terminal strips for simplified wiring. Operating conditions shall be within 20 to 140 degrees F and 0 to 99% relative humidity.
Function
The valve station RTU shall provide a means for remote monitoring and control of Cla-Val control valves using 900 MHz Spread Spectrum Radio (SSR). There shall be no licensing costs or operating costs for communication between any of the RTU modules. The VSU and VSC modules shall have integrated SSR and shall not require a separate radio modem for communication to other valve sites or base station. The modules shall have capability to accept Digital Inputs (DI), Digital Outputs (DO), Analog Inputs (AI), and Analog Outputs (AO). The VSS shall provide expansion of inputs and outputs at the valve site and shall communicate with the VSU radio module via RS485 serial communications with twisted pair wire. Each VSU module shall accept up to 31 VSS expansion modules. Each field module model shall have the following communications capability and types of inputs and outputs. VSU-1 SSR Radio, 4DI/4DO/2AI/2AO VSU-2 SSR Radio, 4DI/1DO/6AI/0AO VSS-1 Serial, 4DI/4DO/2AI/2AO VSS-2 - Serial, 4DI/1DO/6AI/0AO The VSU and VSS modules shall accept input power of either 15-30 VDC, 12-24 VAC, or 11.5 to 15 volts battery supply power for backup. Each module shall also accept up to 30-Watt solar panel and have an integral charging regulator for up to 100 Amp-Hr solar battery. Each module shall have a DC-to-DC converter to provide 150 mA of 24 VDC loop power for 4-20 mA analog input transmitters. Analog inputs shall have accuracy of .1%. The VSU-1 and VSS-1 shall have one Digital Input capable of accepting pulse inputs from flow meters of up to 100 Hz. The VSU-2 and VSS-2 shall have four Digital Inputs with the same capabilities except one (DI1) with maximum of 1000 Hz input. Both pulse rate and pulse count may be remotely read for monitoring flow rate and total flow.
CLA- VAL
CLA-VAL CANADA
TM
Represented By:
'COPYRIGHT
CLA- VAL KOREA

E- VSU
77
136-01 636-01
MODEL
TM
Solenoid Control Valve

Fast Acting Solenoid Control Reliable Drip Tight Shut- off Simple Design, Proven Reliable Optional Check Feature Easy Installation & Maintenance
The Cla-Val Model 136-01/636-01 Solenoid Control Valve is an on-off control valve which either opens or closes upon receiving an electrical signal to the solenoid pilot control. This valve consists of a Hytrol main valve and a three-way solenoid valve which alternately applies pressure to or relieves pressure from the diaphragm chamber of the main valve. It is furnished either normally open (de-energize solenoid to open) or normally closed (energize solenoid to open). If the check feature option is added and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
D1
C 2 S CS3 2 3 1
Schematic Diagram
Item 1 2 Description Hytrol (Main Valve) CS3 Solenoid Control
Y
Optional Features
Item A B C D S Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) CNA Closing Speed Control Check Valves with Isolation Valve CNA Needle Valve X43 "Y" Strainer
B F B
D2 D2 B H
DRAIN TO ATMOSPHERE
INLET
A 1
OUTLET
P P LY
Electrical Control Signal
LY PP SU
Electrical Signal
Isolation Valve
CLA-VAL 136-01/636-01 Solenoid Control Valve TANK
Isolation Valve CLA- VAL 136- 01/ 636- 01 Solenoid Control Valve
TANK
Industrial uses for the solenoid control valve are many and include accurate control of process water for batching, mixing, washing, blending or other on-off type uses.
Liquid level control can be provided by using a float switch or electrode probe which sends an electrical signal to open or close the valve as needed.
TM
78
MODEL
136-03 636-03
TM
Solenoid Control Valve

Fast Acting Solenoid Control Drip Tight Shut- off Simple Design, Proven Reliable Optional Check Feature Easy Installation & Maintenance
The Cla-Val Model 136-03/636-03 Solenoid Control Valve is an on-off control valve which either opens fully or closes drip tight upon receiving an electrical signal to the solenoid pilot control. This valve consists of a Hytrol main valve, a three way solenoid and a high capacity three way pilot valve. The solenoid control operates the three way valve which alternately applies pressure to or relieves pressure from the diaphragm chamber of the main valve. It is furnished either normally open (deenergize solenoid to open) or normally closed (energize solenoid to open). If the check feature option is added and a pressure reversal occurs, the downstream pressure is admitted into the main valve cover chamber and the valve closes to prevent return flow.
Schematic Diagram
Item 1 2 3 4 Description Hytrol (Main Valve) CS3 Solenoid Control 102C-3H Three-Way Valve CNA Needle Valve (Closing)
CS3
Supply
CS3
Drain
Supply
Drain
Cover
Cover
DE- ENERGIZ E TO OPEN
ENERGIZ E TO OPEN
CS3 3 2 1
D1 2
3
N.C.
COM.
N.O.
Optional Features
Item A B D F H S Y Description X46 Flow Clean Strainer CK2 (Isolation Valve) Check Valves With Isolation Valve Independent Operating Pressure Atmospheric Drain CNA Needle Valve (Opening) X43 "Y" Strainer
B F B D2 D3 B H DRAIN TO ATMOSPHERE
INLET
A 1
OUTLET
Valves 6" and larger with a "D" feature must be installed with the main valve stem in a vertical position
U P P LY
LY PP SU
Electrical Control Signal
Electrical Signal
Isolation Valve
CLA- VAL 136- 03/ 636- 03 Solenoid Control Valve TANK
Isolation Valve CLA- VAL 136- 03/ 636- 03 Solenoid Control Valve
TANK
Industrial uses for the solenoid control valve are many and include accurate control of process water for batching, mixing, washing, blending or other on-off type uses.
Liquid level control can be provided by using a float switch or electrode probe which sends an electrical signal to open or close the valve as needed.
TM
79
CLA-VAL ECO-TIMER and ECO-SWITCH

Infrared Communication Cable
TM
Compact Multi- Functional Tamper- Proof Programming

The Cla-Val ECO-TIMER and ECO-SWITCH are stand-alone electronic valve controllers designed for many water system control applications, including flushing a filter screen on a regular time basis, controlling a reservoir level or controlling water flow in pressure management systems. They consist of an internal clock with an operating program, one solenoid output and two independent contact inputs (ECO-SWITCH only) in a waterproof enclosure. The enclosure has an "Action Zone" (magnetically activated) for manual override and LED's displaying valve operation state and battery condition. The ECO-SWITCH has two additional external inputs for remote signaling valve operation. The ECO-TIMER and ECO-SWITCH use a three-way latching solenoid pilot valve to control the Cla-Val control valve. Depending on the application, the ECO-TIMER and ECO-SWITCH are programmed to control the valve to be open-closed or to be switched between two different control set points. Safe operation is assured with internal battery-operation. The ECO-TIMER and ECO-SWITCH use a separate programmer device connected only when program changes are necessary. Programming information is downloaded using intrinsically safe infrared signals. Once programmed, the device is disconnected to prevent unauthorized changes. After programming, the ECO-TIMER or ECO-SWITCH can control the Cla-Val valve with any combination of internal timing sequences, external switch inputs, or manual "Action Zone" inputs.
Action Zone
Programming Device
Solenoid Cable
Remote Switch Input Cable (ECO-SWITCH only)
THREE PROGRAMMABLE MODES
Time Control
One to four time periods (minimum one-minute increment) of valve activation programmed for up to seven days per week.
Remote Control
Two inputs allow valve control separate from time control mode using remotely located switches. ECO-SWITCH only.
Manual Control
Emergency override of Time Control Mode or Remote Control Mode is easily activated with "Action Zone" magnet or programmer device.
Specifications
ECO- TIMER or ECO- SWITCH Electr Valve Controller onic -Enclosure made in ABS, IP 67, 120 x 80 x 55 mm -Infrared communication port - Action Zone (manual operation with magnet) -Connection cable to solenoid, length 2m -2 LEDs battery indicator (100%-80%| 80%-40%| 40%-0%) -LED indicator for external control (power on/off, data transfer) -LED indicator for valve position (open/close) -Power supply: 4.5 VDC Internal Battery -Four wires cable 1m, for remote switch input (ECO-SWITCH only) Programmer Device - Enclosure made in aluminum - 12-key enhanced keyboard - 2 lines LCD display - Power supply: 6.0 VDC Internal Battery
92659-0325 Phone: 949-722-4800 Website cla-val.com copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.comE-Eco-Timer/Eco-Switch
80
Series 580
TM
Silent Wafer Check Valve

FM
APPROVED
Short Lay Length Watertight Seating Field Replaceable Parts Factory Mutual Approved Optional Resilient Seat
The Cla-Val Series 580 Silent Wafer Check Valve has a springloaded poppet that allows the valve to close before flow reversal occurs, resulting in a silent, non-slam closure. It is a truly silent check valve. For ease of installation, the valve can be installed in vertical or horizontal positions with flow up or flow down. The short lay length of the valve allows for a space-saving design. Silent Wafer Check Valves are available in sizes 2 to 10, with either a 125 lb. or 250 lb. pressure class rating. Constructed of a cast iron body with bronze trim, the Cla-Val Silent Wafer Check Valve offers watertight shutoff with metal-tometal seating. For special applications, stainless steel trim and Buna-N resilient seats are available as options. All materials conform to ASTM specifications, ensuring long lasting reliable performance. As a confirmation of Cla-Vals commitment to quality, all Series 580 125 lb. class valves are Factory Mutual approved.
Series 5 8 0 Pressure Loss Curve
( Typical) 3 7 6 Pressure Loss PSI 5 2 4 3 1 2 1 Pressure Loss Ft. of Water
SPECIFICATIONS
The silent wafer check valve shall consist of a heavy cast iron body, bronze seat, bronze disc, and stainless steel spring. The valve disc shall be center guided at both ends with an integral shaft and shall be spring loaded for silent operation. The spring shall be helical or conical and stone tumbled to achieve a micro-finish to resist mineral deposits. For ease of maintenance, the seat and disc shall be replaceable in the field. Check valve shall be capable of silent operation when installed in vertical or horizontal positions with either flow up or flow down. The flow area through the body shall be equal to or greater than the cross-section area of the equivalent pipe size. The valve shall be a Cla-Val Series 580 Silent Wafer Check Valve.
10
11 12
Fluid Velocity / FPS
PRESSURE / TEMPERATURE RATINGS WAFER AND GLOBE STYLE SILENT CHECK VALVES
TEMP DEG F. MAXIMUM NON-SHOCK WATER SERVICE PRESSURE GRAY IRON DUCTILE IRON GRAY IRON DUCTILE IRON 125 LB. CLASS 150 LB. CLASS 250 LB. CLASS 300 LB. CLASS 2 - 12 14 - 42 2 - 12 14 - 42 2 - 12 14 - 42 2 - 12 14 - 42 0 -150 200 150 300 250 400 300 500 400 190 280 135 230 370 460 280 370 200 * * 270 220 * * 440 355 250
TEST PRES.
All materials of construction shall conform to ASTM specifications as follows: Valve Body: Cast Iron ASTM A126 Class B Disc & Seat: Bronze ASTM B584 Spring: Stainless Steel ASTM A313.5 Stone Tumbled Sizes: 2" to 10"
300
230
450
375
600
450
750
600
* Ductile Iron Recommended For Hot Water Service Above 200 F.

TM
81
Silent Wafer Check Valve

Series 580
A
Optional Seating Metal to Buna-N
SEATED
S E A T BODY
B
UNSEATED
S E A T BODY
1 3 4 2
DISC CLOSED
DISC OPEN
INSERT
ANSI CLASS 125 BOLT CIRCLE
ANSI CLASS 250 BOLT CIRCLE
FLOW
Detail No. 1 2 3 4 5 6
Name Body Seat Disc Spring Bushing Screw
Material Description Cast Iron ASTM A126, Class B Bronze ASTM B584** Bronze ASTM B584 Stainless Steel T302 ASTM A313.5 Bronze ASTM B584 Stainless Steel T304 ASTM A276
Note: Flanges, bolts, nuts, and gaskets, shown for illustration purposes only. Supplied by others.
FM
APPROVED
Temp. Rating 0-150 F 200 F Test Pressure MAXIMUM SERVICE PRESSURE ANSI BI6.1 FLG. RATINGS 2 5 0 LB. CLASS 1 2 5 LB. CLASS 2 - 10 2 - 10 200 400 190 370 300 600
**Optional Resilient Seat
Dimensions ( In Inches)
Model 580 580 580 580 580 580 580 580 ANSI CLASS 1 2 5 Size Weight lbs. 2 * 6 2 1/2 * 7 3 * 12 4 * 18 5 * 27 6 * 42 8 * 85 10 * 146 ANSI CLASS 2 5 0 A 4-1/4 5 5-3/4 7 8-3/8 9-3/4 13-3/8 16 B 2-5/8 2-7/8 3-1/8 4 4-3/4 5-1/2 6-1/2 8-1/4 Weight lbs. 6 7 12 18 27 42 86 137 A 4-1/4 5 5-3/4 7 8-3/8 9-3/4 13-3/8 16 B 2-5/8 2-7/8 3-1/8 4 4-3/4 5-1/2 6-1/2 8-1/4
* FM Approved
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website5cla-val.com/ 0 4 ) E- 8 0 ( R- 7
82
Series 581
TM
Silent Globe Check Valve

FM
APPROVED
Operates Horizontally or Vertically Watertight Seating Field Replaceable Parts Factory Mutual Approved Various Sizes Optional Resilient Seat
The Cla-Val Series 581 Silent Globe Check Valve has a springloaded poppet that allows the valve to close before flow reversal occurs, resulting in a silent, non-slam closure. It is a truly silent check valve. For ease of installation, the valve can be installed in vertical or horizontal positions with flow up or flow down. Silent Globe Check Valves are available in 2 1/2 to 42 sizes, with either a 125 lb. or 250 lb. pressure class rating. Silent Globe Check Valves in 3 to 10 sizes have enough outlet clearance to allow them to be bolted directly to wafer style butterfly valves. Constructed of a cast iron body with bronze trim, the Cla-Val Silent Globe Check Valve offers watertight shutoff with metal-to-metal seating. For special applications, stainless steel trim and Buna-N SPECIFICATIONS resilient seats are available as options. All materials conform to ASTM specifications, ensuring long lasting reliable performance. The silent globe check valve shall consist of a heavy As a confirmation of Cla-Vals commitment to quality, 2 1/2 to 12 125 cast iron body, bronze seat, bronze disc, and stain- lb. class Series 581 valves are Factory Mutual approved. less steel spring. The valve disc shall be center guided at both ends with an integral shaft and shall Series 5 8 1 Pressure Loss Curve ( Typical) be spring loaded for silent operation. The spring shall 3 7 be helical or conical and stone tumbled to achieve a micro-finish to resist mineral deposits. For ease of 6 maintenance, the seat and disc shall be replaceable 5 in the field. 2
4 3 1 2 1
Check valve shall be capable of silent operation when installed in vertical or horizontal positions with either flow up or flow down. The flow area through the body shall be equal to or greater than the cross-section area of the equivalent pipe size. Sizes 2 1/2 to 10 shall allow bolting a wafer style butterfly valve directly to the outlet flange without a spool piece. The valve shall be a Cla-Val Series 581 Silent Globe Check Valve. All materials of construction shall conform to ASTM specifications as follows: Valve Body: Cast Iron ASTM A126 Class B Disc & Seat: Bronze ASTM B584 Spring: Stainless Steel ASTM A313.5 Stone Tumbled Sizes: 2 1/2 " to 42"
10
11 12
Fluid Velocity / FPS
PRESSURE / TEMPERATURE RATINGS WAFER AND GLOBE STYLE SILENT CHECK VALVES
TEMP DEG F. MAXIMUM NON-SHOCK WATER SERVICE PRESSURE DUCTILE IRON GRAY IRON DUCTILE IRON GRAY IRON 125 LB. CLASS 150 LB. CLASS 250 LB. CLASS 300 LB. CLASS 2 - 12 14 - 42 2 - 12 14 - 42 2 - 12 14 - 42 2 - 12 14 - 42 0 -150 400 500 300 400 250 300 150 200 370 460 280 370 230 280 135 190 200 355 440 * * 220 270 * * 250
TEST PRES.
Pressure Loss Ft. of Water
Pressure Loss PSI
300
230
450
375
600
450
750
600
* Ductile Iron Recommended For Hot Water Service Above 200 F.

TM
83
Silent Globe Check Valve

SERIES 5 8 1
Optional Seating Metal to Buna-N
SEATED
S E A T BODY
UNSEATED
S E A T BODY
A
FLOW
DISC CLOSED
DISC OPEN
INSERT
FM
APPROVED
BUTTERFLY DISC See Note
FLANGE DIMENSIONS CONFORM TO ANSI STANDARDS.
6
ANSI CLASS 1 2 5 AND 2 5 0 Weight Lbs. A Size 125 250
2 1/2 3 * 4 * 5 * 6 * 8 * 10 * 12 * 14 16 18 20 24 30 36 42 24 29 42 52 73 126 205 306 380 501 724 890 1220 2000 4421 7203 30 36 59 78 103 179 253 401 511 697 959 1180 1680 2375 5511 8663 5-1/2 6 7- 1/4 8-1/2 9-3/4 12-1/2 15-1/2 14-1/4 15-3/4 17-5/8 18-3/4 20-5/8 24 29-1/4 45 50
Model
581 581 581 581 581 581 581 581 581 581 581 581 581 581 581 581
B
1 1-3/8 1-3/4 2 2-1/2 3-1/4 4-1/4 Spool Piece is Needed
Name Detail No. Body 1 Seat 2 Plug 3 Spring 4 Bushing 5 Screw 6 **Optional Resilient Seat
Material Description Cast Iron ASTM A126, Class B Bronze ASTM B584** Bronze ASTM B584 Stainless Steel T302 ASTM A313.5 Bronze ASTM B584 Stainless Steel T304 ASTM A276
Temp. Rating 0-150 F 200 F Test Pressure
MAXIMUM SERVICE PRESSURE ANSI BI6.1 FLG. RATINGS 1 2 5 LB. CLASS 2 5 0 LB. CLASS 2 - 12 14 - 42 2 - 12 14 - 42 200 150 400 300 280 190 135 370 300 230 600 450
* FM Approved
NOTE: Sizes 3 to 10 designed to allow bolting a wafer style butterfly valve directly to the outlet flange without a spool piece.
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website 5cla-val.com7 / 0 4 ) E- 8 1 ( R
84
Series 582
TM
Two-Door Wafer Check Valve

FM
APPROVED
Low Head Loss Resilient Seat Non- Slam Closure Stabilizer Spheres Prevent Vibration Wear Factory Mutual Approved Various Sizes
The Cla-Val Series 582 Two-Door Wafer Check Valve has torsion springs that force the two doors to shut before flow reversal, reducing the water hammer potential that normally occurs with singledoor swing check valves. To help reduce water hammer, the two-door design also reduces the travel distance from open to shutoff for a quicker response. Extremely short in lay length, the valve is both a compact and an economical solution. Two-Door Wafer Check Valves are available in sizes 2 to 48 with either a 125 lb. or 250 lb. pressure class rating. Although lighter in weight than globe style swing check valves, Cla-Val Two-Door Wafer Check Valves are designed for heavy-duty applications. For ease of installation, valves 6 and larger are supplied with a tapped hole for installing a lifting eye bolt. All materials conform to ASTM specifications, ensuring long lasting reliable performance. As a confirmation of Cla-Vals commitment to quality, 2 to 12 125 lb. class Series 582 valves are Factory Mutual approved.
SPECIFICATIONS
The two-door wafer check valve shall be compact wafer design, to fit between ANSI flanges. The check valve doors shall be spring -loaded closed, by means of one or more heavy-duty stainless steel torsion springs. Flow shall cause the doors to open and upon pump shut down, the torsion spring will shut the doors, before reverse flow starts, for nonslam closure. Seating shall be resilient and watertight. The sealing element shall be Nitrile rubber molded to the body. Valves 6 and larger shall be fitted with a tapped hole to mount an eye bolt for lifting. The valve shall be a Cla-Val Series 582 Two-Door Wafer Check Valve.. All materials of construction shall conform to ASTM specifications as follows: Valve Body: ASTM A536 ASTM A126, Class B Doors: 2 - 12 Bronze ASTM B584 14 - 48 Aluminum Bronze ASTM B148 Sealing Element: Buna-N Torsion Spring: 316 Stainless Steel Hinge: 316 Stainless Steel Stop: 316 Stainless Steel Sizes: 2 to 48 Other materials also available Ductile Iron Cast Iron
Series 5 8 2 Pressure Loss Curve

100
2"
2.5
3"
"
5" 4" 8" 6" 12 10 14
HEAD LOSS IN FEET OF W
18 16 20 24
36
30 50 70 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000
1 .5
.1 200,000 400,000 600,000
FLOW OF WATER IN GALLONS PER MINUTE
48
42
10
30
TM
85
Two- Door Wafer Check Valve

Series 582
ANSI CLASS 125, 150, 250 OR 300 BOLT CIRCLE
D B E
MINIMUM COMPANION FLANGE BORE
FLOW
FM
APPROVED
Cla-Val Two-Door Wafer Check Valves conforms to following standards: API 594, ANSI B16.1 ANSI B16.5
INSTALLATION
Install the Cla-Val Series 582 Two-Door Wafer Check Valve between standard flanges in the horizontal or in the vertical, flow up, position. NOTE: For horizontal flow this valve MUST BE installed with disc hinge pin in the VERTICAL position for proper operation.
Valve Size 2 * * 2 1/2
MAX. Flow GPM

125
ANSI Class
125
A
FACE TO FACE
B
OUTSIDE DIAMETER
Wt. lbs.
5
Valve Size 10 * 12 *
MAX. Flow GPM

3,000 4,400 6,500 7,400 9,000 12,000 26,000 23,000 48,000 50,000 65,000
ANSI Class
125 125 125 125 125 125 125 125 125 125 125
A
FACE TO FACE
B
OUTSIDE DIAMETER
C
2 1/2 2 3/8 3 1/4 4 1/2 5 3/8 6 3/8 8 1/2 9 1/2 12 13 3/4 17
Wt. lbs.
85 139 185 262 316 424 589 1112 1864 2889 4382
5 1/2 7 1/8 7 1/4 7 1/2 8 8 3/8 8 3/4 12 14 1/2 17 20 5/8
13 3/8 16 1/8 17 3/4 20 1/4 21 5/8 23 7/8 28 1/4 34 3/4 41 1/4 48 54 1/2
10 7/8 9 9/16 12 7/8 11 3/8 14 3/8 12 1/2 16 3/8 18 3/8 20 1/4 24 1/4 30 36 42 48 15 17 19 23 28 1/2 34 1/2 40 1/2 46 1/2
2 1/8
4 1/8
3/16
2 9/16
1 5/16
190
125
2 3/8
4 7/8
5/16
3 1/16
2 5/16
14 16
3 * *
290
125
2 5/8
5 3/8
1/2
3 11/16
2 7/8
18 4
490 125 2 5/8 6 7/8 1 4 5/8 3 7/8 13
20 24
720
125
3 1/4
7 3/4
1 1/8
5 11/16 4 13/16
19
30 6 *
1200 125 3 3/4 8 3/4 1 1/4 6 3/4 5 3/4 26
36 42
1900
125
11
1 5/8
8 3/4
7 5/8
49
48
* FM Approved
92659-0325 Phone: 949-722-4800 cla-val.com copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website 5 8 2 ( R- 7 / 0 4 ) E
86
Series 501A
TM
Wafer Swing Check Valve

Low Head Loss Watertight Nitrile Seat Spring Assisted, Fast Closure Extremely Light Weight 3 1 6 SS Body Trim Available
Cla-Val Series 501A Wafer Swing Check Valve has a quick, spring-assisted, closure that minimizes the possibility of water hammer. The swing check design offers low head loss and a full-flow passageway making it ideal for water or wastewater applications. The short lay length of the valve allows for a space-saving design. It is available in sizes 2 to 30, with either a 125 lb. or 150 lb. pressure class rating. Available in a variety of materials, including all 316 stainless steel, the Cla-Val Wafer Swing Check Valve uses a standard soft seat to ensure a drip-tight seal. For ease of installation, valves 6 and larger are supplied with a tapped hole to mount an eye bolt for lifting. All materials conform to ASTM specifications, ensuring performance reliability.
Materials
Valve Body: 2" -12" Cast Iron ASTM A48 Electroless-Nickel Plated 14" - 30" Carbon Steel ASTM A216 WCB Electroless-Nickel Plated Valve Trim: 2" - 12" 316 Stainless Steel ASTM A23, 14" - 30" Carbon Steel ASTM A216 WCB Electroless-Nickel Plated Seat O-ring: Nitrile, Other Seat Materials Available Options: All 316 Stainless Steel Available in 2"-12"
SPECIFICATIONS
The wafer swing check valve shall have a spring-assisted closure that minimizes the possibility of water hammer. The valve shall be constructed of either cast iron or carbon steel. For corrosion resistance the valve shall be ElectrolessNickel Plated. The valve shall be a Cla-Val Series 501A Wafer Swing Check Valve.
Avoid These Applications
TM
87
Wafer Swing Check Valve

Dimensions (In Inches)
Size 2 2 12 3 4 5 6 8 10 12 14* 16* 18* 20* 24* 30* *(Flat Faced)
Note: For Cement Lined Pipe Applications-Contact the Factory for Dimensions.
Series 501A
C 1 38 1 34 2 38 3 18 3 78 4 12 6 14 7 58 9 12 10 38 12 13 78 15 78 19 18 24 78 D
13 16 1 116 1 18 1 58 2 12 3 34 4 34 5 34 7 38 10 11 12 12 38 13 12 15 12 19 38
A 4 18 4 78 5 38 6 34 7 34 8 34 11 13 38 16 18 17 38 20 14 21 516 23 12 28 14 34 34
B 1 1116 1 1316 2 12 2 12 2 34 3 3 12 4 12 4 12 1 12 1 78 1 78 2 14 2 78 3
Wt Lbs. 3.1 4.2 6.6 8.1 12.3 18 27.3 51.3 72.6 88 128 152 242 356 638
Pressure Rating: Temperature Range:
235 Max psi
-5 to 210 F
Fluids: Water, Petroleum, Chemicals and Wastewater
Note: 14" - 30" Have integral O-Ring Flanged Seals. Gaskets are not required for installation and should not be used.
Series 5 0 1 A Pressure Loss Curve

100 80 60 50 40 30 HEAD LOSS-FEET OF WATER 20 2" 2 1/2" 3" 4" 5" 6" 6" 10" 12" 14" 16" 18" 20" 24"

1. Catalog No. 501A
10 8 6 5 4 3 2
2. Valve Size 3. Trim Material 4. Desired Options 5. When Vertically Installed
1 0.8 0.6 0.5 0.4 0.3 0.2 2 X 10 3 4 56 8 1 X 100 2 3 4 56 X 1,000 8 1 2 3 4 56 8 1 X 10,000 2 3 4 X 100,000
FLOW U.S. GALLONS PER MINUTE MAXIMUM RECOMMENDED VELOCITY: 25 FEET PER SECOND
* *3 0 " Consult Factory Valve Size CV Factor Inches mm Gal/Min Litres/Sec 2" 50 61 3.85 2-1/2" 65 116 7.32 3" 80 4" 100 5" 125 6" 150 8" 200 10" 250 12" 300 14" 350 5732 361.63 16" 400 18" 450 20" 500 24" 610 22132 1396.31 30" 750
208 325 551 843 1640 2702 3996 13.12 20.5 34.76 53.18 103.47 170.47 252.11
8548 11846 14327 539.29 747.36 903.89
** **
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website0cla-val.com7 / 0 4 ) E- 5 1 A ( R
88
Series 583
TM
Tite Seal Foot Valve

Plug Buna-N Seal Closed Body
Full Pipe Size Flow Area Lowest Head Loss 3 6 0 Stainless Steel Strainer Buna- N Tite Seal Z ero Leakage Means No Loss of Prime
Seat
Plug
Buna-N Seal Open
Seat
Body
Cla-Val Tite Seal foot valves provide years of trouble free operation at low or high pressures. The special Buna-N seal allows initial contact to the metal plug, for zero leakage, then as pressure builds, the Buna-N seal is compressed only slightly until the plug fully contacts the metal seat preventing further compression of the Buna-N seal. In this manner the seal cannot be damaged from compression and pump prime is always assured. A 360 degree stainless steel strainer (not plated steel) is provided standard with at least, three times flow-thru area of the foot valve size. This greatly enlarged flow thru area strainer means full flow can be maintained even should some small particles collect against the strainer. Cla-Val Tite Seal Foot Valves provide nonshock and silent shut-off.
Cla- Val Tite Seal Foot Valve Specifications

The foot valve shall be globe style, flanged with resilient seal against metal; provide full flow equal to valve size and shut-off silently. Foot valve internals shall include a plug, double guided that allows full pipe flow when open. A guide bushing and all internals shall be field replaceable.The metal seat with Buna-N seal shall provide zero leakage at low and high pressures without seal damage. A heavy gauge 360 degree, stainless steel strainer (not plated steel) having a flow-thru area of at least three times that of the foot valve flow area shall be connected to the outside diameter of the inlet flange.
Cla-Val Priming Air Release Valve
Water Supply For Initial Priming
Isolation Valve
Cla-Val Silent Check Valve
Centrifugal Pump
Materials:
Valve Body: Cast Iron ASTM A126, Class B Seat and Plug: Bronze ASTM B584 Alloy C83600 Strainer Heavy Gauge 1/16: Thick Stainless Steel T304 Exterior coated with Universal ALKYD Test Certificate, Drawings, Parts List and O&M Manual Provided upon Request Tite Seal Foot Valves as provided by Cla-Val Newport Beach, CA U.S.A.
Cla-Val Series 583

Wet Well
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website cla-val.com5 8 3 E
89
81-02 681-02
MODEL
TM
Check Valve
Simple Proven Design No- Slam Operation Drip Tight Shut Off Dual Speed Control No Packing Glands or Stuffing Boxes Available in a Variety of Materials
The Cla-Val Model 81-02/681-02 Check Valve is a hydraulically operated No-Slam Check Valve with dual speed controls. This valve opens when the pressure at the inlet exceeds the discharge pressure. A gradual rate of opening prevents sudden opening surges. When a pressure reversal occurs the higher downstream pressure is applied to the cover chamber through the control tube lines, and the valve closes drip tight. This valve is ideally suited for use where a positive shutoff is required. The rubber disc assures tight sealing even if the fluid contains grit or other small-size particles. The simple packless design insures reliable operation and freedom from leaks. Note: The effectiveness of this valve is related to pipeline velocity. We recommend a maximum flow based on pipeline velocity of 6 feet per second. If pipeline velocities exceed 6 feet per second, consideration should be given to adding a Cla-Val Model 50-01 Pressure Relief Valve or a Cla-Val Model 52 Series Surge Control Valve to the system.
Schematic Diagram
Item 1 2 3 4 Description Hytrol (Reverse Flow Main Valve) CGA Angle Valve (Closing) CNA Needle Valve (Opening) CSC Swing Check Valve
4B
4A
INLET
OUTLET
Pump Discharge To Atmosphere
CLA-VAL 50-01/650-01 Surge Relief Valve
TANK
CLA-VAL 61-02 Pump Control Valve
Discharge To Atmosphere
CLA-VAL 81-02 Check Valve
CLA-VAL 52-03/652-03 Surge Anticipator Valve
Isolation Valve
Pump
81-02/681-02 Booster Pump Check Valve
Pressure Sensing Line Discharge To System
Deep Well Pump

This valve should be an integral part of any well designed pumping system. It is used to prevent damaging and sometimes expensive flow reversal.
Booster Pump
Install on the discharge of booster pumps to prevent return flow into tank when pump is off. Relief valve as shown is good practice to minimize surges when pump stops.
TM
90
MODEL
60-11 660-11
TM
Booster Pump Control Valve

Built- in Check Valve Valve Uses Line Pressure for Operation Opening and Closing Rates Can Be Adj usted Separately Solenoid Control Can Be Operated Manually
The Cla-Val Model 60-11/660-11 Booster Pump Control Valve is a pilot-operated valve designed for installation on the discharge of booster pumps to eliminate pipeline surges caused by the starting and stopping of the pump. The pump starts against a closed valve. When the pump is started, the solenoid control is energized and the valve begins to open slowly, gradually increasing line pressure to full pumping head. When the pump is signaled to shut-off, the solenoid control is deenergized and the valve begins to close slowly, gradually reducing flow while the pump continues to run. When the valve is closed, a limit switch assembly, which serves as an electrical interlock between the valve and the pump, releases the pump starter and the pump stops. Should a power failure occur, a built-in lift-type check valve closes the moment flow stops, preventing reverse flow regardless of solenoid or diaphragm assembly position.
Schematic Diagram
Item 1 2 3 4 5 Description Powercheck (Main Valve) CV Flow Control CSM11-A2-2 Solenoid Control X105LCW Switch Assembly CVS-1 Shuttle Valve
S 2 1 D 2B 3 2A
Optional Features
Item A B Y Description X46A Flow Clean Strainer CK2 (Isolation Valve) X43 "Y" Strainer
B Y A 2
COM.
INLET
A OUTLET B
1
3 1 5
Note: For Main Valve Option Descriptions, refer to 100-03 (60-11) or 100-22 (660-11) Technical Data Sheet
Typical Installation
Install Model 60-11/660-11 valve as shown. Flexible conduit should be used for electrical connections to the solenoid control and the limit switch. A Model 52-03/652-03 Surge Anticipator Valve is recommended for power failure protection. Note: Installation with valve stem vertical up is recommended. For horizontal stem installation use Cla-Val Model 60-73/660-73.
Pump
CLA- VAL 52- 03/ 652- 03 Surge Anticipator Valve

Discharge to Atmosphere
CLA- VAL 6 0 - 1 1 / 6 6 0 - 1 1 Booster Pump Control Valve
Isolation Valve Discharge To System

TM
91
60-31 660-31
MODEL
TM
Booster Pump Control Valve

Simple Hydraulic Operation Low Head Loss Built- in Check Valve Proven Reliable Design
The Cla-Val Model 60-31/660-31 Booster Pump Control valve is a pilot-operated valve designed for installation on the discharge of booster pumps to eliminate pipeline surges caused by the starting and stopping of the pump. The pump starts against a closed valve. When the pump is started, the solenoid control is energized and the valve begins to open slowly, gradually increasing line pressure to full pumping head. When the pump is signaled to shut-off, the solenoid control is deenergized and the valve begins to close slowly, gradually reducing flow while the pump continues to run. When the valve is closed, a limit switch assembly, which serves as an electrical interlock between the valve and the pump, releases the pump starter and the pump stops. The Model 60-31/660-31 is an automatic valve of a modified globe-type design with a built-in, lift type, check feature. It is hydraulically operated and diaphragm-actuated. A three-way solenoid valve controls the valve operation. Flow control valves located in the pilot control system provide regulation of both the opening and closing rate. Self-cleaning strainers insure that the pilot control supply is clean.
CS3 3 1 7B 2 N.C. COM. 2
Schematic Diagram
Item 1 2 3 4 5 6 7 8 Item A B Y Description Hycheck (Main Valve) 102C-3H Three Way Hytrol CS3SM Solenoid Control X105LCW Switch Assembly CDC Disk Check Valve CDC/CSC Check Valve CNA Angle Valve CK2 (Isolation Valve) Description X46A Flow Clean Strainer CK2 (Isolation Valve) X43 "Y" Strainer
N.O. 7B
Y B
7A
B
INLET
OUTLET
A
Note: For main valve option descriptions, refer to the 100-04 (60-31) or 100-23 (660-31) Technical Data Sheet.
Typical Application
Install Model 60-31/660-31 valve as shown. Flexible conduit should be used for electrical connections to the solenoid control and the limit switch. A Model 52-03/652-03 Surge Anticipator Valve is recommended for power failure protection. Designed for multiple pump applications.
CLA- VAL 6 0 - 3 1 / 6 6 0 - 3 1 Booster Pump Control Valve
Pump
CLA- VAL 52- 03/ 652- 03 Surge Anticipator Valve Discharge to Atmosphere
Isolation Valve Discharge To System
TM
92
MODEL
61-02 661-02
TM
Deep Well Pump Control Valve

Prevent Surges in Pipelines Simple Hydraulic Operation Adj ustable Opening & Closing Speeds Solenoid Control Can Be Operated Manually Proven Reliable Design
The Cla-Val Model 61-02/661-02 Deep Well Pump Control Valve is designed to protect pipelines from surges caused by the starting and stopping of deep well pumps. This is a hydraulically operated diaphragm valve which is controlled by a solenoid pilot valve. Separate adjustable flow control valves in the pilot system regulate the opening and closing rates. A limit switch on the valve stem serves as an electrical interlock between the valve and the pump motor. The operation of the valve is completely automatic and controlled by the solenoid valve. With the pump off, the valve is wide open. When the pump is started, the solenoid is energized and the valve begins to close slowly, discharging air and the initial rush of sand and water from the pump column to atmosphere. As the valve closes the pump output is gradually diverted into the main line preventing the development of a starting surge. When it is time to shut off the pump the solenoid is de-energized. The pump continues to run while the pump control valve opens slowly diverting pump output to atmosphere. As pump pressure gradually decreases the main line check valve closes slowly, preventing shock or slam during the pump stopping cycle. When the pump control valve is wide open the limit switch assembly releases the pump starter and the pump stops.
Schematic Diagram
Item 1 2 3 4 5 6 7 Description Powertrol (Main Valve) CSM11-A2-2 Solenoid Control CV Flow Control X105LOW Switch Assembly CK (Isolation Valve) X43 "Y" Strainer Union
7 2 1 D 3A 3B 2
Note: For main valve option descriptions, refer to 100-02 (61-02) or 10021 (661-02) Technical Data Sheets.
INLET
OUTLET
Install Model 61-02/661-02 valve as shown. Use a minimum of 1/2" tubing to connect operating pressure connection of the valve to the system side of check valve. Flexible conduit should be used for electrical connections to the solenoid control and the limit switch assembly. A Model 52-02/652-03 Surge Anticipator is recommended for power failure and surge protection.
Pump
CLA- VAL 6 1 - 0 2 / 6 6 1 - 0 2 Pump Control Valve
Discharge to Atmosphere Pressure Supply Line

CLA- VAL 5 2 - 0 3 / 6 5 2 - 0 3 Surge Anticipator Valve
Discharge To Atmosphere
CLA- VAL 8 1 - 0 2 Check Valve
Pressure Sensing Line Discharge To System

TM
93
134-05
MODEL
TM
Solenoid Operated Deluge Valve

U. L. Listed / U. L. C. Listed Fast Acting Solenoid Control Reliable Drip Tight Shut- off Simple Design, Proven Reliable Easy Installation & Maintenance
The Cla-Val Model 134-05 Solenoid Control Valve is an on-off control valve which either opens or closes upon receiving an electrical signal to the solenoid pilot control. This valve consists of a 100G/2100G U.L. listed hytrol main valve, a three-way solenoid valve and an auxiliary pilot valve. This pilot control system alternately applies pressure to/or relieves pressure from the diaphragm chamber of the main valve. It is furnished either normally open (de-energize solenoid to open) or normally closed (energize solenoid to open).
Note: For seawater applications use 100GS/2100GS main valve

2
CS3 3 1 2
Schematic Diagram
Item 1 2 3 4 5 Description 100G/2100G UL Listed Hytrol Main Valve CS3 Solenoid Control 100-01 Hytrol Pilot Valve X58C Restriction Orifice X46A Flow Clean Strainer
F
INLET
1 5
OUTLET
Specifications
SIZES Globe: 3 - 24 flanged Angle: 11/2 - 16 flanged END DETAILS Ductile Iron 150 ANSI B16.42 flanged
Cast Steel 150 ANSI B16.5 flanged
MATERIALS
Main valve body & cover:

Ductile Iron ASTM A-536* Cast Steel ASTM A216-WCB* Naval Bronze ASTM B61 Nickel Aluminum Bronze ASTM B148 Super Duplex Stainless Steel Stainless Steel ASTM A743-CF-8M
PRESSURE RATINGS 150 class, 175 psi maximum (Ductile Iron)

150 class, 285 psi maximum (Cast Steel) 300 class, 400 psi maximum
Main valve trim: Bronze / Stainless Steel Pilot control system: Cast bronze ASTM B61 UL Listed 3" - 10"
TEMPERATURE RANGE Water: to 180 F. Max
Cover Capacity
Valve Size Displacement 3" .080 4" .169 6" 0.531 8" 1.26 10" 2.51 12" 4.0 14" 6.5 16" 9.57 24" 29
TM
Main Valve and pilot valve diaphragm and disc: Buna-N synthetic rubber.
94
MODEL
834-05

TM
Fire Deluge Valve

3 - Year Warranty Low Head Loss Cast Steel Construction Stainless Steel Pilot and Tubing Stainless Steel Solenoid Anti- Cavitation Design Fusion Coated Epoxy Inside and Out Nickel Aluminum Bronze Construction Option ( Alloy C9 5 8 0 0 ) Duplex Stainless Steel Construction Option ( Alloy 2 2 0 5 ) Low Maintenance Simple and Reliable Operation
FM
APPROVED
The Cla-Val 834-05 Deluge Valve is a pressure-operated, in-line axial valve. A tube diaphragm actuates the valve, which is comprised of three major components: 1) Tube 2) Barrier and 3) Body. There is only one moving part in the valve - the tube diaphragm. There are no shafts, packing, stem guides or springs. The tube diaphragm is a one piece, homogeneous nitrile rubber part which is extremely durable. The ends of the tube are thick solid rubber, designed to fit between mating flanges. This design eliminates the possibility of cutting the tube diaphragm due to over-tightening or piping misalignment during installation. The tube forms a drip tight seal around the barrier when the pressure is equalized between the valve inlet and the control chamber. When pressure is removed from the control chamber, the valve is open. The minimum recommended operating pressure is 40 P.S.I. of inlet pressure.
Control Options
Electric Operation Pneumatic Operation Hydraulic Operation Manual Operation
Inlet
Outlet
Inlet
Outlet
FLOW
FLOW
Full Open Operation When pressure in control chamber is relieved, the valve is open.
Tight Closing Operation Water pressure from valve inlet is applied to the control chamber. Valve closes bubble tight.
TM
95
403-11
MODEL
Pneumatically Operated Remote Control Valve For Freshwater and Seawater Service
Single Seat with Resilient Disc Insures Tight Seal Simply Designed with Few Working Parts Quick Response to Remote Control Fully Supported Frictionless Diaphragm Leak- proof Service Assured No Packing Glands Single Tube Line Req uired for Control Opens Wide for Minimum Flow Resistance
TM
The Cla-Val 403 Series Remote Control Valve is used where on-off control is required. Pressure signals from a remote control open or close a small auxiliary valve installed on the main valve cover, which in turn opens or closes the main valve. Only the small amount of fluid in the auxiliary valve cover must pass through the remote control pilot in order to fully open or close the larger main valve. The Model 403 Series consists of a 100-01 Hytrol main valve and a small Hytrol auxiliary valve. Both the main valve and the auxiliary valve are single-seated, diaphragm operated globe type valves. Line pressure applied to the auxiliary valve cover closes the main valve drip tight. For Seawater Service use 1 0 0 S/ 2 1 0 0 S or 1 0 0 GS/ 2 1 0 0 GS Main Valve
Specifications
Sizes Globe: 1 1/2 - 24 flanged Angle: 1 1/2 - 16 flanged End Details 125 and 250 ANSI B16.1 Pressure Ratings 125 class - 175 psi Max. 250 class - 300 psi Max. Temperature Range Water: to 180 F. Max.
0
Schematic Diagram
Item 1 2 3 4 Description 100-01 Hytrol (Main Valve) X47A Ejector 100-02 Powertrol CK2 Ball Valve
Optional Features
Item A B C F H S Description X46A Flow Clean Strainer CK2 Valves (Isolation Valves) CNB Needle Valve (Closing) Independent Operating Pressure Drain to Atmosphere CNB Needle Valve (Opening)
TO REMOTE CONTROL
Materials Main valve body & cover:

Ductile Iron ASTM A-536* Cast Steel ASTM A216-WCB* Naval Bronze ASTM B-61 Nickel Aluminum Bronze ASTM B148 Super Duplex Stainless Steel Stainless Steel ASTM A743-CF-8M
Main valve trim: Bronze ASTM B61 Monel

B
4 B H
DRAIN TO ATMOSPHERE
Pilot control system: Cast bronze ASTM B61 with monel trim Stainless Steel 316 Tubing & Fitting
* Internally & Externally Epoxy Coated
F
INLET
A 1
OUTLET
TM
96
MODEL
50B-4KG-1
TM
Fire Protection Pressure Relief Valve

LLED B Y LAB
R
ULC
LAB
O R AT O
OF
CANADA
U. L. Listed / U. L. C. Listed Factory Mutual Approved Fast Opening to Maintain Steady Line Pressure Accommodates Wide Range of Flow Rates Closes Gradually for Surge- Free Operation Adj ustable Pressure Settings, Not Affected by Pressure At Valve Discharge
The Cla-Val Model 50B-4KG-1 Globe / 2050B-4KG Angle Pressure Relief Valve is designed specifically to automatically relieve excess pressure in fire protection pumping systems. Pilot controlled, it maintains constant system pressure at the pump discharge within very close limits as demands change.
RI
S
E
U N D E R W RIT
FM
APPROVED
U.L. Listed. . . . . . . . . . . . . . . Sizes 3 " thru 8 F. M. Approved. . . . . . . . . Sizes 3 " thru 8 " U. L. C. Listed. . . . . . . . . . . . Sizes 2 thru 1 0
2050B-4KG1 (Angle)
"
Typical Application
Model 2050B-4KG-1 Pressure Relief Valve (Angle Pattern)
Operation Seq uence

At pump start, Cla-Val Relief Valve modulates to relieve excess pump capacity, maintaining positive system pressure at the pump discharge. When fire demand slows or ceases, Cla-Val Model 50B-4KG-1 opens, diverting entire pump output to discharge, allowing fire pump to be stopped without causing surging in the lines. (Please note that if the Model 50B-4KG-1 is to be used on a continuous duty basis to maintain fire-system pressure, suitable back pressure must be provided on the valve to prevent cavitation damage. Consult the factory for details.)
Fire Pump
Check Valve
"Fluid Control at It's Best"

To Fire Protection System
TM
97
850B-4
MODEL

TM
Fire Relief Valve

3 - Year Warranty Low Head Loss One Spring for all Pressure Ranges between 3 0 and 2 0 0 PSIG Cast Steel Construction Pressure Excursions Do Not Exceed 3 % of Set Pressure Fusion Coated Epoxy Inside and Out Anti- Cavitation Design Nickel Aluminum Bronze Construction Option ( Alloy C9 5 8 0 0 ) Duplex Stainless Steel Construction Option ( Alloy 2 2 0 5 ) Low Maintenance Simple and Reliable Operation
FM
APPROVED
The Cla-Val Model 850B-4 Fire Relief Valve is a pressure-operated, inline axial valve. A tube diaphragm actuates the valve, which is comprised of three major components: 1) Tube 2) Barrier and 3) Body. There is only one moving part in the valve the tube diaphragm. There are no shafts, packing, stem guides or springs. The tube diaphragm is a one piece, homogeneous nitrile rubber part which is extremely durable. The ends of the tube are thick solid rubber, designed to fit between mating flanges. This design eliminates the possibility of cutting the tube diaphragm due to over-tightening or piping misalignment during installation. The tube forms a drip tight seal around the barrier when the pressure is equalized between the valve inlet and the control chamber. When pressure is removed from the control chamber, the valve is open. The minimum recommended operating pressure is 40 P.S.I. of inlet pressure.
Inlet Inlet Outlet
Outlet Inlet Outlet
FLOW
FLOW
FLOW
Full Open Operation The valve opens when pilot set pressure is reached and pressure in the control chamber is relieved.
Tight Closing Operation Water pressure (equal to inlet pressure) from valve inlet or from upstream of valve is applied to the control chamber. Valve closes bubble tight.
Modulating Action The valve tube diaphragm holds any intermediate position when a quantity of water is exhausted from the control chamber via the pilot. The quantity of water in the control chamber is established by the set pressure of the pilot. The control chamber is filled or exhausted to atmosphere, maintaining set pressure.
TM
98
MODEL
55L
TM
Pressure Relief Valve

UL Listed Factory Mutual Approved Direct Acting - Precise Pressure Control Positive Dependable Opening Drip Tight Closure No Packing Glands or Stuffing Boxes Sensitive to Small Pressure Variations
The Cla-Val Model 55L ( UL Listed FM approved)Pressure Relief Valve is a direct-acting, spring loaded, diaphragm type relief valve. The valve may be installed in any position and will open and close within very close pressure limits. The Model 55L is normally held closed by the force of the compression spring above the diaphragm. When the controlling pressure applied under the diaphragm exceeds the spring setting, the disc is lifted off its seat, permitting flow through the control. When control pressure drops below the spring setting, the spring forces the control back to its normally closed position. The controlling pressure is applied to the chamber beneath the diaphragm through an external tube on the 55L. Pressure adjustment is simply a matter of turning the adjusting screw to vary the spring load on the diaphragm. The 55L is available in two pressure ranges; 0 to 75 psi, 20 to 200 psi. To prevent tampering, the adjustment cap can be wire sealed by using the lock wire holes provided in the cap and cover.
FM
APPROVED
Note: Also Available in Seawater Service Material
MAIN FIRE HEADER

Fire Protection System Service Using the Model 5 5 Lin a fire protection system or other closed type system, prevents pressure build-up whenever line pressure exceeds the setting of the spring. The valve will relieve excess pressure to atmosphere preventing damage to the distribution network.
CLA- VAL 9 0 - 2 1
MODEL 5 5 L
Distribution to Each Floor
CLA- VAL 9 0 - 2 1
MODEL 5 5 L
TM
99
90G-21 90A-21
MODELS
TM
Fire Protection Pressure Reducing Valve

90-21 UL Listed Fire Protection Valve 90-21 UL Listed Grooved End Fire Protection Valve
U. L. Listed, ULC Listed, MEA Approved Globe or Angle Pattern Proven Reliable Design Available in Cast Bronze, Ductile Iron and Cast Steel Accurate Pressure Control In Line Service Grooved Ends ( 1 1 / 2 - 6 )
Cla-Val 90G-21 (globe) and 90A-21 (angle) Pressure Reducing Valves are indispensable in any fire protection system. Our diaphragm actuated design is proven highly reliable and easy to maintain. We offer both a globe or angle pattern with a full range of adjustments. These valves are also available in a variety of material options. Epoxy coating is strongly recommended for all fire system valves (excluding bronze valves). The 90G-21 and 90A-21 can be supplied with optional internal and external epoxy coating of the main valve wetted surfaces.
3 2
MEA Approved
Special System Water Control Valves Class II UL Product Category VLMT File No. Ex 2534
Function
Cla-Val 90G-21 (globe) and 90A-21 (angle) Pressure Reducing Valves automatically reduce a higher inlet pressure to a steady lower outlet pressure regardless of changing flow rate and/or varying inlet pressure. The valves pilot control system is very sensitive to slight downstream pressure fluctuations, and will automatically open or close to maintain the desired pressure setting. The downstream pressure can be set over a wide range by turning the adjustment screw on the CRD pilot control. The adjustment screw is protected by a screw-on cover, which can be sealed to discourage tampering. Schematic Diagram
Item Description 1 Model 100-01 Hytrol (Globe or Angle) 2 X58C Restriction Tube Fitting 3 CRD Pressure Reducing Control 4 X46A Flow Clean Strainer
INLET 4
OUTLET
MAIN FIRE HEADER
Typical Application
Underwriters Laboratories requires the installation of pressure gauges upstream and downstream of the Pressure Reducing Valve. Also, a relief valve of not less than 1/2 inch in size must be installed on the downstream side of the pressure control valve. Adequate drainage for the relief valve discharge must be provided.
Bronze 250# F ULC ULC ULC ULC Globe Pattern Angle Pattern Ductile Iron Cast Steel Ductile Iron 300# F Grooved End Grooved End UL UL UL UL UL UL UL UL UL UL UL UL UL
TM
CLA- VAL 9 0 - 2 1
MODEL 5 5 L
CLA- VAL 9 0 - 2 1
UL / ULC Listings
Size 1 1/2'' 2" 2 1/2" 3'' 4" 6" 8" 10"
MODEL 5 5 L
Bronze Ductile Iron Ductile Iron Ductile Iron 300# S 150# F 300 # F 300# Threaded UL / ULC UL / ULC UL / ULC UL UL / ULC UL / ULC UL / ULC UL / ULC ULC UL / ULC UL / ULC UL / ULC UL / ULC UL / ULC UL / ULC UL / ULC UL / ULC UL / ULC UL / ULC UL / ULC ULC UL / ULC ULC ULC
Bronze 150# F ULC ULC ULC ULC
100
MODEL
790-63 790-67
High Pressure
TM
Fire Hydrant Pressure Reducing Valve

Description
The Cla-Val Model 790-63/790-67 Fire Hydrant Pressure Reducing Valve is a hydraulically operated, pilot actuated automatic control valve for pressure reducing service. The main valve is made of 316L stainless steel with only one moving part, an elastomeric liner. The valve has a female fire hose connection on the inlet side of the valve and male hose on the outlet side. The valve is available for 2 1/2" or 4" threaded end connections. In either size, the Cla-Val Fire Hydrant Pressure Reducing Valve will control pressure right down to shutoff. Pressure reducing valves are used to lower pipeline pressure to a predetermined set point. The Cla-Val Fire Hydrant Pressure Reducing Valve automatically controls downstream pressure, from no flow to full open flow, without regard to changes in inlet pressure. Outlet pressure control is smooth and precise since the friction and hysteresis of the valve and pilot is negligible. Control systems are fully piped at the factory and the Cla-Val Fire Hydrant Pressure Reducing Valve is shipped complete, ready for installation.
Capacity: Cf Factor: Cavitation: Rangability: Bearing Friction: See Technical Data Sheet 0.9 See Technical Data Sheet 500:1 No friction from slip-type bearings 2 1/2" and 4" Female American National Fire Hose Connection (Section Thread NFPA -194-1974) Male American National Fire Hose Connection (Section Thread NFPA -194-1974) Determined by components as high as 720 psi maximum 225 psid For higher differential consult factory 125 psid maximum 32 to 160 degrees F*
Pilot
Sizes: End Detail Inlet:
Accessories
Shut-off Isolation Valve: Brass* "Y" Strainer: Bronze* Control Fittings: Brass* * 316 Stainless Steel
End Detail Outlet:
Operating Pressure:
Maximum Differential:
Reverse Pressure: Temperature Range:
TM
101
750-60
MODEL
TM
Fire Hydrant Pressure Relief Valve

Description
The Cla-Val 750-60 Fire Hydrant Pressure Relief Valve is a hydraulically operated, pilot actuated automatic control valve for pressure relief service. The main valve is made of 316L stainless steel with only one moving part, an elastomeric liner. The valve has a female fire hose connection on the inlet side of the valve and male hose on the outlet side. The valve is available for 2 1/2" or 4" threaded end connections. The Cla-Val Fire Hydrant Pressure Relief Valve will open when inlet pressure begins to exceed the preset pressure and will allow enough flow to maintain that inlet pressure. The valve will modulate to exhaust line pressure to keep it below the set point maximum. The set point is adjustable over the entire pilot spring range. The Cla-Val Fire Hydrant Pressure Relief Valve will control from no flow to full open flow without any chattering or slamming under low flow conditions. There is no slip-type friction because the main valve has no bearings.
Capacity: Cf Factor: Cavitation: Rangability: Bearing Friction: See Technical Data Sheet 0.9 See Technical Data Sheet 500:1 No friction from slip-type bearings 2 1/2" and 4" Female American National Fire Hose Connection (Section Thread NFPA -194-1974) Male American National Fire Hose Connection (Section Thread NFPA -194-1974) Determined by components as high as 720 psi maximum 150 psid continuous, 225 psid intermittent* 125 psid maximum 32 to 160 degrees F*
Control systems are fully piped at the factory and the Cla-Val Fire Hydrant Pressure Relief Valve is shipped complete, ready for installation.
Sizes: End Detail Inlet:
Pilot
End Detail Outlet:
Accessories
Shut-off Isolation Valve: "Y" Strainer: Control Piping: Control Fittings: Brass* Bronze* Copper* Brass*
Operating Pressure:
Maximum Differential: Reverse Pressure: Temperature Range:
* 316 stainless steel available
TM
102
MODEL
X105L X105L2
TM
Limit Switch Assemblies

UL Listed Switches Positive Action Rugged and Dependable Weather Proof or Explosion Proof Easy To Adj ust
The Cla-Val Model X105L/X105L2 Limit Switch Assembly is a rugged, dependable and positive acting switch assembly actuated by the opening or closing of a Cla-Val control valve on which it is mounted. The single pole, double throw micro switch can be connected either to open or to close an electrical circuit when actuated. By loosening the allen screw on the actuating collar and raising or lowering the collar on the stem, the X105L is easily adjusted to signal that the valve has fully reached the desired position (open or closed).
Switch only
Installation
Single Pole Double Throw Switch
N.C. COM N.O. Circuit Diagram of Single Pole Double Throw Switch
1. Remove plug in top of valve cover. 2. Screw actuating stem into main valve stem. 3. Slip adapter down over stem and screw into place on valve cover. 4. Attach micro switch housing and bracket to adapter with jam nut. 5. Bring electrical supply circuit into unit through the 1/2" tapping in micro switch housing. 6. Adjust switch collars. (Set collar to trip switch after valve is positioned fully open or fully closed)
Annunciator Alarm
Actuating Collar Adj ustment Minimum Setting When adjusting actuating collar for proper switch action, a clearance of at least 1/16" (1/8 for 24 valve) must be provided between the collar and the bushing gland nut when valve is in the fully closed position.
Stem Switch Actuating Collar Min. 1/16"
Common Lug
Normally Closed Normally Open
Double Pole Double Throw Switch

N.C. COM N.O. N.C. COM N.O. Circut Diagram of Single Pole Double Throw Switch
Bushing Gland Nut
Jam Nut
Bracket
Adapter
Switches shown in unactivated position.
Normally Closed
Normally Open Common Lug
Annunciator Alarm
Typical Application
Used for any electrical operation which can be performed by either opening or closing a switch; such as alarm systems, process control, pump control, motor starting or stopping, etc. Readily attached to most Cla-Val Valves.
Supply Tank Stilling Well
TM
103
X117D
MODEL
Valve Position Transmitter

Accurately Monitors Valve Position Environmentally Sealed to IP- 6 8 Featured on Electronic Control Valves Easy Field Adj ustments Compact and Rugged Construction
TM
The Cla-Val Model X117D Valve Position Transmitter is an accurate monitor of valve position. Through an industry standard 4-20 mA output, the X117D delivers the accuracy required for computerguided control valve systems (SCADA type). The electronic components are enclosed in a rugged, sealed aluminum and stainless steel housing. The assembly is mounted externally on the cover of a Cla-Val main valve. An extension of the valve stem projects outside of the cover at the center boss and is mechanically linked to the electronic components with an extensible wire rope. As the valve stem rises and lowers, the X117D provides an output signal in direct proportion to the valves position. An internal spring maintains constant tension on the wire rope for virtually no hysteresis error throughout valve stroke.
Wiring Diagram
The signal from the position sensing mechanism wire rope is converted to a two-wire 4 to 20 mA current output. The voltage compliance range is 14 to 35 VDC. The required, but not supplied, maximum load resistance can be calculated using the following formula: RL Max. = Vsupply - 12.5 .020
The X117D Valve Position Transmitter can be used to transmit valve position to the optional 131VC-3 Electronic Valve Controller.
To Remote Telemetry/SCADA Systems
RTU
4-20mA Signal Loop
Red
+ 12 to _ 35 VDC
Black
M Meter
Flow
TM
104
MODEL
CF1-C1
TM
Float Control For Open Tanks

Accurate Liq uid Level Control Fully Hydraulic Operation Simple Design, Easy Maintenance No Lubrication Necessary No Gears, No Mechanical Linkage Between Valve and Control
The Cla-Val Model CF1-C1 Float Control is a float-actuated multiport pilot control which provides non-modulating, two-position, on-off operation. It is used primarily to operate remotely located Cla-Val valves requiring three-way or four-way pilot valve operation. Designed for used in open tanks, this control operates on a minimum level change of approximately 1". Maximum level change is 19". This level adjustment can be located up to 1112 feet from the control by adding float rod extensions. The float moves freely on the float rod. On rising liquid level, the float contacts the upper stop and lifts the float linkage to the "UP" position. As the liquid level lowers, the control stays in the "UP" position until the float contacts the lower stop. The control then shifts to the "DOWN" position.
Specifications
Piping Connections Pressure Rating Temperature Rating Materials 1/8" NPT 300 psi max. Water: to 160F. In contact with operating fluid: Nylon Reinforced delrin, Stainless Steel, Monel, with Buna-N Seals Float linkage and float rod: Brass and PVC Base plate: Treated steel Float: Polypropylene Other materials available: Stainless steel float Stainless steel rod and stops Brass rods Brass base plate 5 3/8" diameter. If maximum temperature exceeds 160F. specify a stainless steel float. Available at extra cost. Standard: Two 12" sections of PVC rod, with 12" extension increments at extra cost. Larger counterweight required if float rod length exceeds 5'. Optional: 24" stainless steel rod, with 24" extension increments at extra cost. Larger counterweight required if float rod length exceeds 2". Level Differential Operating Fluids Shipping Weight 1" min to 18" max. with PVC rod 1" min to 40" max. with stainless steel rod Clean liquids or gases compatible with specified materials. 12 Lbs.
MOUNT BRACKET A MINIMUM OF 1-1/2" FROM TANK WALL FOR FLOAT CLEARANCE.
IF ROD IS INSERTED THRU TOP OF TANK USE 2" HOLE ALLOWANCE FOR LATERAL ROD MOVEMENT.
MAX. LATERAL MOVEMENT
4 3/16 2 3/16
1 15/16
2 3/8
2 5/8 MAX. FLOAT UP
1 3/8. 25/32 DIA.
2 6 1/4 1 3/16
1 3/8
1/8" NPT TYP
11/16
DRAIN
1/2
7/16 TYP.
1/2 UPPER LIQUID LEVEL
Float
8" MIN. FLOAT UP
Float Rod
6 5/16
27" MAX FLOAT DOWN
1/2" DIA.
3 5/8
1" TO 19" ADJ. RANGE 30 1/2" FLOAT DOWN

9/16
3 3/4
LOWER LIQUID LEVEL
5 3/8 DIA
TM
105
CFC2
MODEL
TM
Float Control For Closed Tanks

Accurate Liq uid Level Control Fully Hydraulic Operation Simple Design, Easy Maintenance No Lubrication Necessary No Gears, No Mechanical Linkage Between Valve and Control
The Cla-Val Model CFC2 Float Control is a float-actuated multiport pilot control which provides non-modulating, two-position, on-off operation. It is used primarily to operate remotely located Cla-Val Valves requiring three-way or four-way pilot valve operation. Designed for use in closed tanks, this control operates on a minimum level change of approximately 1". Maximum level change of 51/2" is needed for full capacity. Note: We recommend protecting the control tubing and valve from freezing temperatures.
Specifications
Control Piping Connections Reservoir Connections 1/8" NPT 1" NPT
Pressure Rating 0-300 psi Temperature Rating Materials Water: to 180F.
7.00 7.13 Supply Float Travel 5.32 11.62 Drain Port 1 Port 2 1/8" NPT (Typ. 4 Places) 3.0 8.75 6.50
In contact with operating fluid: Brass, stainless steel, monel, with Buna-N Seals Float chamber: Cast Iron Pilot valve housing: Bronze Materials in contact with operating fluid: Brass, Stainless Steel, Monel with Buna-N Seals Float ball: Stainless Steel Float arm: Brass Other material available: Cast steel or aluminum chamber and pilot valve housing. All stainless steel Level Differential Approximately 1" minimum required to change pilot valve operation. 5 5/16" required to develop full capacity. Operating Fluids Clean liquids or gases compatible with specified materials. Shipping Weight 12 Lbs.
Reservoir Connection 1" NPT (Typ. Both Ends 2 Places)
TM
106
MODELS
CRA & CRD
TM
Pressure Reducing Control Valves

Direct Acting Hydraulic or Pneumatic Operation Simplified Design, Easy Adj ustments Operates in Any Position Gauge Connection Port
The Cla-Val Models CRA and CRD Pressure Reducing Control automatically reduce a higher inlet pressure to a lower outlet pressure. They are direct acting, spring loaded,diaphragm type control regulators that operate hydraulically or pneumatically. These valves are held open by the force of the compression spring above the diaphragm, and close when the downstream pressure acting on the underside of the diaphragm exceeds the spring setting. The CRD senses downstream pressure directly and the CRA senses downstream pressure remotely. Flow through the control responds to changes in downstream pressure. Turning the adjusting screw clockwise increases the delivery pressure, and turning it counterclockwise decreases the pressure. A resilient disc assures tight shut-off on dead-end service. The Model CRA and CRD may be installed in any position. There is one inlet port and two outlets for either straight or angle installation. The second outlet port can be used for a gauge connection.
CRA
CRD
Dimensions ( In Inches) CRA
These valves are ideal small capacity regulators for applications such as water coolers, fountains, humidifiers, gas refrigerators, and air supply to tools and instruments (remote pressure sensing is available with the CRA). They also have numerous applications as pilot controls on many Cla-Val Automatic Control Valves.
CRD
6.31 Max
5.63 Max.
1/8" NPT Remote Sensing Connection
1.75 Max.
1.75 Max. 3/8" NPT
3/8" NPT
3.63
3.63
TM
107
CRL & 55F
MODELS
TM
Pressure Relief Valves

Direct Acting - Precise Pressure Control Positive Dependable Opening Drip Tight Closure No Packing Glands or Stuffing Boxes Sensitive to Small Pressure Variations
Pending
FM
APPROVED
The Cla-Val Model CRL and 55F Pressure Relief Valves are direct-acting, spring loaded, diaphragm type relief valves. Often used as pilot controls for Cla-Val hytrol valves, they can also be used as self-contained pressure relief valves. These valves may be installed in any position and open and close within very close pressure limits. The Model CRL & 55F are normally held closed by the force of the compression spring above the diaphragm; control pressure is applied under the diaphragm. When the controlling pressure exceeds the spring setting, the disc is lifted off its seat, permitting flow through the control. When control pressure drops below the spring setting, the spring forces the control back to its normally closed position. The controlling pressure is applied to the chamber beneath the diaphragm through an external tube on the 55F model and a sensing port on the CRL. Pressure adjustment is simply a matter of turning the adjusting screw to vary the spring pressure on the diaphragm. The CRL & 55F are available in three pressure ranges; 0 to 75 psi, 20 to 200 psi, and 100 to 300 psi. To prevent tampering, the adjustment cap can be wire sealed by using the lock wire holes provided in the cap and cover.
Note: Also Available in Seawater Service Material

Fire Protection System Service Using the Model 55F in a fire protection system or other closed type system, prevents pressure build-up whenever line pressure exceeds the setting of the spring. The valve will relieve excess pressure to atmosphere preventing damage to the distribution network.
5 5 F Model
1.75
1.75
MAIN FIRE HEADER
Pressure Setting Adjustment Screw (Turn Clockwise To Increase Setting)
7.44
CLA-VAL 90-21
MODEL 5 5 F
.71 INLET
CLA-VAL 90-21
1.75 3.50
MODEL 5 5 F
4.50
TM
108
CLA- VAL BACKFLOW PREVENTERS

Double Check Backflow Preventer
Meets AWWA Standard C5 1 0 - 8 9 Extremely Low Head Loss All Parts are Corrosion Resistant Designed for Easy Field Testing
MODEL
D-4
The Cla-Val Model D-4 Double Check Valve Assembly is a reliable means of backflow protection for intermediate degrees of hazard. The assembly is carefully constructed of corrosion resisting materials and consists of two independently acting spring-loaded toggle lever check valves, two shut-off valves and four test valves.The toggle lever check valves are uniquely designed to provide drip tight closure against reverse flow, low pressure drop at maximum flow capacity. The spring-loaded toggle causes the valve to seal against a higher inlet pressure than outlet pressure when there is no flow. The internal parts are rugged, simple, and direct, with ample clearances to insure long trouble-free operation, even in very hard water and over prolonged periods of time. They are also readily accessible without removing valves from the line.
Classified by Underwriters' Laboratories Inc. as to friction Loss and Body Strength Only. (3" Through 10")
Reduced Pressure Principle Backflow Preventer
Meets AWWA Standard C5 1 1 - 8 9 Extremely Low Head Loss Designed for Easy Field Testing
MODEL
RP-4
ASSIFIE CL
UL
US
The Cla-Val Model RP-4 Backflow Preventer protects potable water lines against contamination. This assembly combines protection against backflow with exceptionally low head loss characteristics. It operates on the reduced pressure principle, which is an accepted method of safeguarding potable water supplies against the hazards of cross-connections. The Model RP-4 is carefully constructed of corrosion resisting materials. It consists of two independently acting toggle lever check valves, an automatic pressure differential relief valve located between the two check valves, two shutoff valves and four test valves. The levers, links and pins are rugged, simple and direct with ample clearances to insure long, trouble free operation, even in very hard water and over prolonged periods of time.
Classified by Underwriters' Laboratories Inc. as to friction Loss and Body Strength Only. (3" Through 10")
Double Check Detector Check Backflow Preventer

Fire Service Backflow Protection Detect Sprinkler System Leaks Detect Unauthorized Usage Durable Construction, Low Head Loss
Reduced Pressure Principle Detector Check Backflow Preventer

Durable Construction, Low Head Loss Fire Service Backflow Protection Detects Sprinkler System Leaks Detects Unauthorized Usage
MODEL
16-4
The Cla-Val Model 16-4 Double Check Detector Check Assembly is designed for use on fire service pipeline installations where it prevents "backflow" and detects leaks or unauthorized usage of water. All sizes comply with AWWA Standard C510-89.The main line assembly consists of two independently acting, spring loaded, toggle lever check valves; two shutoff valves and four test valves. The toggle lever check valves provide drip tight closure against reverse flow, and low pressure drop at maximum capacity. The spring-loaded toggle causes the valve to seal against a higher inlet pressure than outlet pressure when there is no flow.The by-pass line utilizes a 3/4" Cla-Val Model D-2 Double Check Assembly. and a water meter to record low flow usages.The water meter used is registration sensitive, with a recording accuracy from 1/4 to 20 GPM. It is a magnetic drive type with low head loss.
MODEL
18-4
The Cla-Val Model 18-4 utilizes the Cla-Val RP-4 that operates on the reduced pressure principle, which is an accepted method of safeguarding potable water supplies against the hazards of cross connection. All sizes comply with AWWA Standard C511-89. It consists of two independent-acting toggle lever check valves, two shut-off valves, a differential relief valve, and four test valves. The internal components are rugged with ample clearances to insure long trouble free operation, even in hard water and over prolonged periods of time. Field testing is easily performed by means of the test valves. The bypass line utilizes a 3/4" Cla-Val RP-2 Reduced Pressure Principle Assembly and a water meter to record low flow usages. The water meter used is registration sensitive with a recording accuracy from 1/4 to 20 GPM. It is a magnetic drive type with low head loss.
109
33A
MODEL
Air Release & Vacuum Breaker Valve

Sizes 1 - 4 Automatically Protects Pipelines Easily Serviced Without Removal from Pipeline Simple, Effective Patented Design Corrosion Resistant Internal Parts Engineered For Lasting Service
TM
Designed to protect pipelines from air lock and vacuum collapse, the Cla-Val Model 33A Air Release and Vacuum Breaker Valve eliminates air and prevents vacuum formations in pipelines. It has a large venting orifice and large float clearances to freely exhaust or admit air during pipeline filling or draining. During normal pipeline operation, air accumulation and buoyancy cause the float ball to lower or lift. As the water level lowers inside the valve, small amounts of accumulated air are released through the small orifice. Once air is released, the patented float poppet system closes drip tight. Valve servicing is simple because the entire float poppet system, can be replaced without removal of the valve body from the pipeline.
Water Transmission Pipeline High Points Water Treatment Plant Piping High Points Vertical Turbine Pump Discharge Installation
Series 33A Air Release and Vacuum Breaker Valves are typically installed at high points in pipelines for air release, or at anticipated pipeline vacuum occurrence locations. Install Series 33A at regular intervals (approximately 1/2 mile) along uniform grade line pipe. Mount the unit in the vertical position on top of the pipeline, and include an isolation/shutoff valve. Series 33A is often installed upstream of check valves in pump discharges to vent air during start-up and to allow air reentry when the pump stops.
33A High Performance Combination Air Release & Vacuum Breaker Valve with a Series AC Throttling Air Control Device
If the installation is subject to foreign material, customer should install protective fittings.
Shut-Off Airline Gauge
Meter
581
Check Valve
Blow-Off Tee and Valve
Main Gate Valve
Sample Cock
Operation
Air Release ModeValve is normally open. When line is filled or pump started, air is exhausted through the normally open 33A valve. As liquid fill the valve, float ball rises to form a drip-tight closure and remaining air is exhausted through small orifice. Note: Available for Sea Water Service See Material Specifications Vacuum Prevent Mode When line pressure drops below positive pressure and the liquid level lowers, the float drops, unseating the valve and allowing air into the line, thus preventing a vacuum. 110
Air Line
Well Casing
FLOW
Pump Column
TM
Specifications MODEL 3 3 A - 1 , 2 , 3 and 4 SIZ ES Single Body Combination Air Vacuum Air Release Valve
Pressure Ratings 500 psi Materials Body and Cover: Ductile Iron ASTM A536 65-45-12 Body and Cover Stainless Steel T303 Body and Cover Cast Steel ASTM A 216 WCB
Valve Size A 1" 9.10 2" 13.50 7.50 3" 12.75 9.00 4" 12.75 9.00
B (Diameter) 6.25 Inlet/Outlet 1" NPT Approximate Calculated Shipping Weight (lbs)
2" NPT 3" NPT 4" NPT
25
29
38
40
500 psi
B
OUTLET
600 psi
Note: Readily available for seawater service and other corrosive fluids applications Made of: Monel - Bronzes (ASTM B61 or ASTM B148) - 316 Stainless Steel
When Ordering, Standard Internals Please Specify Float: Stainless Steel T304 or Monel (extra cost) Balance internals parts Stainless Steel and Delrin 1. Catalog No. Seals Nitrile Rubber or Viton (extra cost) 2. Valve Size Temperature Range 3. Pressure Rating Water to 180 F Optional: 4. Materials 1. Fusion epoxy lined and coated at extra cost 2. For Well Service Install Throttling Device on the Outlet Valve Selection
Air- Vacuum Capacity
Determine anticipated water flow and allowable pressure differential for the pipeline application. Select valve from chart to exhaust or admit air at the same rate as water filling or draining (in CFS). For larger flows, two or more Model 33A's may be installed in parallel
MODEL 33A AIR-VACUUM AIR FLOW CAPACITY
10.0
INLET
Available Flanged
Small Orifice Capacity

During normal pipeline operation, small amounts of entrapped air will exhaust through the float actuated 0.076 inch orifice. Use chart to determine discharge capacity.
9.0
8.0
3"
INLET PRESSURE (psig)
4" 2"
6.0
PRESSURE ( psig)
55 60
7.0
200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0 2 4 6 8 10
5.0
4.0
1"
3.0
2.0
1.0
.0 0 5 10 15 20 25 30 35 40 45 50
AIR FLOW RATE (scfs)
CAPACITY - FLOW ( scim)
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website cla-val.com7 / 0 4 ) E- 3 3 A ( R
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34
SERIES
TM
Air Release Valves

Stainless Steel Trim Standard Stainless Steel Floats Guaranteed Easily Serviced Without Removal From Pipeline Working Pressures to 8 0 0 PSI Engineered For Drip Tight Seal At Low Pressures
The Cla-Val Series 34 Air Release Valve is designed to protect pipelines from entrained air that collects at high points in a pipeline. This valve continuously eliminates air from a system by releasing small qualities of air before large air pockets can occur. In many installations, continuing accumulations of air in the pipeline (lacking air release valves); causing flow capacity to slowly decrease; power consumption slowly increases; un-noticeable at first, until flow drops dramatically, even stopping due to air blocks in the piping. Another problem resulting from excessive air accumulation is un-explained pipeline rupture. These ruptures are passed off as the result of ground settling or defective pipe, Where as in reality its large air pockets that greatly increase pressure surges (normally occurring) when flow stops and starts causing the rupture. During normal pipeline operation, air accumulation at the high point will displace the liquid within the air valve and lower the water level in relation to the float. As level of the liquid lowers, where the float is no longer buoyant, the float drops and opens the valve orifice seat and permits the accumulated air to be exhausted to atmosphere. After air is released, the liquid level in the air valve rises and closes the valve orifice seat. This cycle automatically repeats as air accumulates inside the air release valve, thereby preventing the formation of air pockets
Installation
Series 34 Air Release Valves are typically installed at highpoints in pipelines and at regular intervals, of approximate 1/2 mile, along uniform grade line pipe. Mount the unit in the vertical position on top of the pipeline with an isolation valve installed below each valve in the event servicing is required. A vault with adequate air venting and drainage is recommended.
General Specifications
Sizes 1/2", 3/4", 1", 2", 3" NPT Pressure Ratings 150 psi 300 psi 800 psi
( see note)
Materials Body and Cover: Cast Iron ASTMA-126, Class B Float: Stainless Steel Internal Parts: Stainless Steel Seal: Viton, Buna-N
Note:
Vacuum check valves can be supplied on the discharge of all size air release valves to prevent air re-entering the system during negative pressure conditions
Temperature Range Water to 180F Note: Specify when operating pressure below 10 PSI
The air release valve shall be of the float operated, simple lever or compound lever design, and capable of automatically releasing accumulated air from a fluid system while the system is pressurized and operating. An adjustable designed orifice button shall be used to seal the valve discharge port with drip-tight shut-off. The orifice diameter must be sized for use within a given operating pressure range to insure maximum air venting capacity.
The float shall be of all stainless steel construction and guaranteed to withstand the designed system surge pressure without failure. The body and the cover shall be cast iron and valve internal parts shall be stainless steel and the Viton Buna-N for water tight shut-off. The air release valve shall be Series 34 from Cla-Val in Newport Beach, CA, U.S.A.
TM
112
Series 34
TM
Sizing Guide
Model No.
34AR-116 34AR-332.3 34AR-018 Orifice Size 1/16" 3/32" 1/8" Inlet Size 1/2",3/4",1" 1/2",3/4",1" 3/4",1" Outlet Size 3/8" NPT 1/2" NPT 1/2" NPT Max W. P. 175 psi 175 psi 175 psi Height 5 1/4" 6 1/4" 7" Width 4 3/4" 5 1/8" 6 1/8" Wt. lbs 6 8 11
Simple Lever Type
VENTING CAPACITY IN CUBIC FEET OF FREE AIR/MINUTE 150 PRESSURE (PSI) 125
N o A i r i n
1/16"
100 75 50 25 1
3/32" 1/8"
A i r O u t
For service up to 300 psi
Optional: Vacuum Check Valve prevents air entry into system.
.5
4 5
6 7 8 9 10
15
20 25
DISCHARGE OF AIR THROUGH AN ORIFICE IN S.C.F.M. (STANDARD CUBIC FEET OF FREE AIR PER MINUTE)
Orifice Size 3/16" 3/32" 3/16" 3/32 3/8" 7/32" 3/8" 7/32" 7/32" 1/8" 1" Inlet Size 1" NPT 1" NPT 2" NPT 2" NPT 2" NPT 2" NPT 3" NPT 3" NPT 2" NPT 2" NPT 6" FLG Outlet Size 1/2" NPT 1/2 NPT 1/2 NPT 1/2" NPT 1" NPT 1" NPT 1" NPT 1" NPT 1" NPT 1" NPT 1" NPT
Compound Lever Type

Model No. 34AR-316C 34AR-332.3C 34AR-316C 34AR-332.3C 34AR-038C 34AR-732.3C 34AR-038C
Max W. P. 175 psi 300 psi 175 psi 300 psi 175 psi 300 psi 175 psi 300 psi 500 psi 800 psi 150 psi
Height Width Wt. lbs 10" 6 1/4" 10" 10" 12-1/4" 12-1/4" 12-1/4" 12-1/4" 13" 13" 22" 7" 5 1/8" 7" 7" 9 1/2" 9 1/2" 9 1/2" 9 1/2" 10 7/8" 10 7/8" 18 3/4" 23 23 23 23 44 44 44 44 72 77 200
For service up to 800 psi
34AR-732.3C 34AR-732.2C 34AR-018.2C 34AR-1.6C
500 PRESSURE PSI 300
1/8" 3/32" 3/16" 7/32"
6" Air Release Valve
150 100 50 25 1 0 5 10 20 30

1. 2. 3. 4. Model Number Inlet Size (NPT) Inlet Pressure Rating Orifice Size
3/8"
40 50 75 100 125 150 200 250
TM
E- 3 4 ( R- 7 / 0 4 )
113
35
SERIES
TM
Air and Vacuum Valves

Provides High Capacity Venting for Pipeline Protection Stainless Steel Trim Standard Stainless Steel Floats Guaranteed Fully Ported Valves - No Restrictions Designed For Drip Tight Seal At Low Pressures
The Cla-Val Series 35 Air and Vacuum Valve is designed to perform two separate functions. First, it will allow large quantities of air to be exhausted from the pipeline as it is being filled with water. When this air has been vented completely, water will enter the valve causing the float to seal tightly against the seat to prevent water flow. Secondly, if the line is being drained, either intentionally or as a result of pipeline breakage, the valve responds to the loss in pressure and opens. This allows air to re-enter the pipeline and prevents potentially damaging vacuum from developing. Note: The Series 35 does not open under pressure to exhaust small quantities of air which may collect at high points during system normal operation. Series 34 Air Release Valve is required for this function.
Installation
Series 35 Air and Vacuum Valves should be installed at high points or at grade changes within the pipeline. Mount the unit in the vertical on top of the pipeline with isolation valve below each valve in the event servicing is required. A vault with adequate venting and drainage should also be provided.
Sizes 1/2", 1", 2", 3" NPT 4" through 16" 125 lb. flanged ANSI 250 lb. flanged ANSI Pressure Ratings 150 psi 300 psi Temperature Range Water to 180F
Note: Specify when operating pressure below 10 PSI
Materials Body and Cover: Cast Iron ASTM A 126, Class B Float: Stainless Steel Internal Parts: Stainless Steel Seal: Buna-N Rubber
The air and vacuum valve shall be able to automatically exhaust large quantities of air during filling of a pipeline and allows air to re-enter pipeline during the draining or when a negative pressure occurs. The inlet and outlet of the valve shall have the same cross-section area. The float shall be guided by a synthetic rubber seal. 4" and larger valves shall have dual guided shafts of hexagonal cross section and a protective discharge hood. The float shall be of all stainless steel construction and capable of withstanding maximum system surge pressure without failure. The body and cover shall be concentrically located and of cast iron and the valve internal parts shall be of stainless steel with Buna-N rubber seat. The Air and Vacuum Valve shall be Series 35 from Cla-Val., Newport Beach, CA U.S.A

1. Model Number 2. Inlet Size 3. Inlet Pressure Rating For improved control of air flow and water surges this valve can be ordered with optional Arrestor Check accessory installed. See AC Data Sheet. Order with suffix "AC".
TM
114
Series 35
TM
Sizing Guide
Model No. 350-AV.3 351-AV.3 352-AV.3 353-AV.3 Inlet Size 1/2 NPT 1" NPT 2" NPT 3" NPT Outlet Size 1/2" NPT 1" NPT 2" NPT 3" NPT Max. W. P. Height 300 PSI 7" 300 PSI 9 1/2" 300 PSI 12" 300 PSI 12" Width 6 1/8" 7" 9 1/2" 9 1/2" Wt. Lbs 15 26 48 50
PRESSURE IN P.S.I.
5 4 3 2 1 0 0 2
1/2"
1"
2"
3"
Chart A
10
14 18
22 26
30 40
1/2"Through 3" Sizes
AIR FLOW DISCHARGE CAPACITY IN CUBIC FEET OF FREE AIR/SEC.
Model No. 354-AV 354-AV.3 356-AV 356-AV.3 358-AV 358-AV.3 3510-AV 3510-AV.3 3512-AV 3512-AV.3 3514-AV 3514-AV.3 3516-AV 3516-AV.3
Inlet Size/ Outlet Size Class 4" FLG-125lb 4" 4" FLG-250lb 4" 6" FLG-125lb 6" 6" FLG-250lb 6" 8" FLG-125lb 8" 8" FLG-250lb 8" 10" FLG-125lb 10" 10" FLG-250lb 10" 12" FLG-125lb 12" 12" FLG-250lb 12" 14" FLG-125lb 14" 14" FLG-250lb 14" 16" FLG-125lb 16" 16" FLG-250lb 16"
Max. W. P. Height 200 500 200 500 200 500 200 500 200 500 200 500 200 500 PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI 17" 17" 20" 20" 23" 23" 26" 26" 31" 31" 34" 34" 34" 34"
Width 12" 12" 14" 14" 18" 18" 20" 20" 24" 24" 27" 27" 30 1/2" 30 1/2"
Wt. Lbs 105 115 160 175 208 255 370 400 590 640 681 740 879 930
8" thru 16" available with flanged outlet in place of hood.
Chart B
PRESSURE IN P.S.I.
4" Through 24" Sizes

1. Model Number 2. Inlet Size (NPT) 3. Inlet Pressure Rating 4. Orifice Size 5. If Operating Pressure Below 20 PSI
5 4 3 2 1 0 0
4"
6"
8"
10"
12"
14"
16"
25
50
75 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750
AIR FLOW DISCHARGE CAPACITY IN CUBIC FEET OF FREE AIR/SEC.
For sizes 18 and larger consult factory.
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website 3cla-val.com 0 4 ) E- 5 ( R- 7 /
115
36
SERIES
TM
Combination Air Release and Vacuum Valve

Stainless Steel or Bronze Trim Standard Stainless Steel Floats Guaranteed Fully Ported Valves - No Restrictions Easily Serviced Without Removal From Pipeline Engineered For Drip Tight Seal At Low Pressures
The Cla-Val Series 36 Air and Vacuum Valve is a multipurpose valve that combines the operation of both the Model 34 Air Release Valve and Model 35 Air and Vacuum Valve. It functions to exhaust large quantities of air in the pipeline during the filling cycle and to admit air, as necessary, to prevent potentially dangerous vacuum from forming when being emptied either intentionally or as a result of pipeline breakage.
Installation
The Series 36 Combination Air Valve should be installed at high points at grade changes within the pipeline. Mount the unit in the vertical position on top of the pipeline with an isolation valve installed below each valve in the event servicing is required. A vault with adequate venting and drainage should also be provided.
Size Inlet/ Outlet 1", 2", 3", 4" NPT 3" through 8" 125 lb. flange & ANSI 300 lb. flange & ANSI Pressure Ratings 150 psi 300 psi
(see note)
Materials Body and Cover: Cast Iron ASTM A 126, Class B Float: Stainless Steel Plug: Stainless Steel Internal Parts: Stainless Steel Seal: Buna-N Rubber
The combination air valve shall combine the operating features of both an air and vacuum valve and an air release valve in one housing. The air and vacuum valve portion shall automatically exhaust large quantities of air during the filling of the pipeline and automatically allow air to reenter the pipeline when the internal pressure of the pipeline approaches a negative value due to column separation, draining of the pipeline, or other emergency. The air release valve portion shall automatically release small amounts of air from the pipeline while it is under pressure. The inlet and outlet of the valve shall have the same crosssection area. The float shall be guided by a stainless steel guide shaft and seat drip tight against a synthetic rubber seal. 4" and larger valves shall have dual guided shafts of hexagonal cross section and a protective discharge hood. The float shall be of all stainless steel construction and capable of withstanding maximum system surge pressure without failure. The body and cover shall be concentrically located and of cast iron and the valve internal parts shall be of stainless steel or Buna-N rubber. The Combination Air Release and Vacuum Valve shall be Series 36 from Cla-Val., Newport Beach, CA, U.S.A.
Temperature Range Water to 180F

Note: Specify when operating pressure is below 10 PSI

1. Model Number 2. Inlet/Outlet Size 3. Inlet Pressure Rating 4. Orifice Size
Optional: For Anti-Shock Air Valve shut-off, order with arrestor check device (suffix AC). See Data Sheet Page 34 & 35
116
PARTS LIST
Series 36
TM
Sizing Guide
Model No. 361-CAV564B* 361-CAV564 362-CAV332 364-CAV332
Large Orifice Inlet x Outlet Inches Small Orifice Diameter
Single body Style
Max W. P. 300 300 300 300 psi psi psi psi
Height 10 1/2" 10 1/2" 13" 19"
Width Wt. Lbs. 11 /38" 11 /38" 14" 18 1/2" 40 40 71 170
1 1 2 4
X X X X
1 1 2 4
5/64" 5/64" 3/32" 3/32"
*Bronze trim at reduced cost
Series 3 6 1 " through 4 "
Single body Style
Model No. 366-CAV038 366-CAV732.3 368-CAV038 368-CAV732.3
Large Orifice Inlet x Outlet Inches
Small Orifice Diameter
Max W. P. Height 150 150 350 350 psi psi psi psi 20 20 23 23 1/4" 1/4" 1/2" 1/2"
Width 21" 21" 25" 25"
Wt. Lbs 225 225 320 320
6 6 8 8
x x x x
6 6 8 8
3/8" 7/32" 3/8" 7/32
PRESSURE IN P. S. I.
5 4 3 2 1 0 0
4"
6"
8"
10"
12"
14"
16"
Series 3 6 6 " through 8 "
Dual body Style
25
50 75 1 0 0 12 5 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 6 5 0 7 0 0 7 5 0
FLOW CAPACITY IN CUBIC FEET OF FREE AIR/ SEC.
Model No.
125
Series 3 6 MTP Type Manifold Design 4 " through 1 6 " MTP364/34.332 MTP366/34.332 MTP368/34.332 MTP3610/34.332 MTP3612/34.332 MTP3614/34.332 MTP3616/34.332
250
MTP364/34.116.3 MTP364/34.116.3 MTP364/34.116.3 MTP364/34.116.3 MTP364/34.116.3 MTP364/34.116.3 MTP364/34.116.3
Large Orifice Inlet/ Outlet Inches 4 6 8 10 12 14 16 x x x x x x x 4 6 8 10 12 14 16
Small Orifice Inches
125
3/32 3/32 3/32 3/32 3/32 3/32 3/32
250
1/16 1/16 1/16 1/16 1/16 1/16 1/16
Inches Height Width

21 21 21 21 21 21 21 20 20 20 20 20 20 20
Weight lbs.
125
125 175 226 385 580 685 875
250
132 195 255 425 625 750 985
For sizing assistance, see sizing guide or request a Cla-Val Air Valve Slide rule Calculator.
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website cla-val.com/ 0 4 ) E- 3 6 ( R- 7
117
TM
Air & Vacuum Valves For (WELL SERVICE) PUMP

Stainless Steel Trim ( Standard) Stainless Steel Floats Guaranteed Air Throttling Device ( Double Port) Arrestor Check Device ( Anti- Shock) 1 0 0 % Vacuum Protection - No Restrictions Engineered For Drip Tight Seal At Low Pressures
Series 37 Well Service Air Valves regulate air discharge from the pump column to prevent shock and air entering the system with each start. Conversely with each pump stop, full flow unrestricted air, is allowed back into the column preventing vacuum forming, which can damage pump steals, but also to prevent the pump restarting against a full head in the column because vacuum will prevent the pump column to drain. Under this condition severe damage to the pump, controls and piping can occur. All the preceding is accomplished by means of a unique air throttling device (double port) and an arrestor check with built in antishock feature. Well service air vacuum valves, once closed and pressured do not open to release under pressure.
1/ 2" - 3"
4 " and Larger
See series 34 Air Release Valves page 5.
Installation
The Series 37 Well Service Valve is typically installed between the pump discharge and check valve. Mount the unit in the vertical position on top of the pipeline with an isolation valve installed below the valve in the event servicing is required. Provide adequate air venting inside the pump station and from air valve vaults on pipelines.
The Well service air valves shall automatically exhaust large quantities of air in the pump column during pump start-up and allow air to re-enter the column during pump shut-down. The air valve shall be designed for installation between outlet of vertical turbine pumps and the inlet of the pump check valve. The inlet and outlet area of the air valve shall be equivalent to the valve pipe size same cross-section area. The valve shall have NPT Threaded or ANSI Flanged inlet and outlet. The float shall be guided by a hexagonal stainless steel guide shaft and seal drip-tight against a synthetic rubber seal. 4" and larger valve float shall be double guided and a protective steel discharge hood provided. The float shall be of all stainless steel construction and capable of withstanding maximum system surge pressure without failure. The body and cover shall be concentrically located and of cast iron and the valve internal parts shall be of stainless steel with Buna-N rubber seat. 1/2, 1, 2 and 3 Well Service Air Valves to be supplied with a double ported throttling device to regulate the discharge of air from the pump column to prevent shock to the pump with each start. 4 and larger well service valves to be supplied with an arrestor check to prevent shock to the pump with each pump start. All Well Service Air Valves shall allow full un-restricted air flow into the pump column, to prevent any vacuum forming, with each pump stop
TM
Sizes 1/2", 1", 2", 3" Threaded Inlet with double port throttling device 4" through 16" 125 lb. flanged ANSI 250 lb. flanged ANSI with arrestor check Pressure Ratings 150 psi 300 psi specify when operating pressure below 25 PSI Temperature Range Water to 180F 118 Materials: Body and Cover: Cast Iron ASTM A 126, Class B Float: Stainless Steel Air Valve Internal Parts: Stainless Steel Arrestor Check: Stainless/Bronze Seal: Buna-N Rubber
SERIES
37
Available Flanged or hooded
Vertical Turbine Stations and Pipeline Service

Air throttling Device (Double Port) See Page 36
Well Service Air Vacuum Valve
Well Service Heavy Duty
Threaded Inlet 1 / 2 " - 3 "

Series 37 Well Service Valves (Heavy Duty) are supplied with air throttling devices. These devices permit regulating the volume of air discharge from the vertical pump column thereby to cushion the shock from the rising water column, as it impacts against a closed pump, discharge check valve or control valve. By utilizing this type air valve damage to the vertical turbine pump. Piping and controls will be prevented. Field adjustment of this air throttling device is quite simple and requires no special tools. Note: Light duty well service valves are supplied without air throttle device. Instead it is fitted with a water diffuser that function like a water faucet bubbler to break down a solid column of water into small streams there by allowing the water to raise the air valve float slowly into the closed position. Recommended where operating pump pressure are below 40 PSI and GPM velocities less than 5 per/sec Model No. Inlet Size Outlet Size 370-WS 371-WS 372-WS 373-WS 374-AC 376-AC 378-AC 1/2 NPT 1 NPT 2 NPT 3 NPT 4 NPT 6 NPT 8 FLGD 1/2 NPT 1 NPT 2 NPT 3 NPT 4 NPT 6 NPT 8 FLGD
Flanged Inlet 4 " and Larger

Light Duty Service Flanged Series 37 Well & Pipeline service air valves are supplied with Arrestor Check Valves, function to stop the flow of water, (For a fraction of a second) entering the upper chamber of the air valve. The Arrestor Check then opens instantly, water enters the air valve, all air is exhausted and the air valve shuts. This Arrestor Check action allows for a slow non shock air valve shutoff. To prevent pump or pipeline damage the shut-off/open action of the arrestor check occurs practically instantaneously. It is self regulating Water and requires no adjustment in the field. Arrestor Diffuser Check air valves are recommended at high Screen points where velocities exceed 10 / second in the main line.
How to Select Size: 1. Determine pump flow capacity (in GPM) at little or no head condition. 2. Read corresponding valve size from above chart. If flow capacity is near maximum of range, select next larger size as recommended.Flanged outlet available at extra cost. Consult factory for larger sizes
Note: It is sound engineering practice that outlets of air valves, inside the pump station, be piped to a drain to eliminate high pitched noise of air exhausting.
Height Width Wt. Lbs Little or no Head Pump Max. Pressure Capacity GPM 7 6 1/2 15 300 PSI 0 to 500 9 1/2 7 24 300 PSI 500 to 1400 12 9 1/2 50 300 PSI 1400 to 4000 12 9 1/2 55 300 PSI 4000 to 7000 158 300 PSI 24 1/2 12 7000 to 11000 30 14 180 300 PSI 11000 to 23000 38 18 237 300 PSI 23000 to 50000
TM
119
38VB/AR
HOODED SCREENED INLET STANDARD
SERIES
TM
Vacuum Breaker / Air Release Valve

VACUUM PREVENTION AND SLOW AIR RELEASE FOR PRESSURE SURGE CONTROL
Cla-Val Vacuum Breakers are reliable and economical pipeline surge control components, requiring no regular maintenance. The Vacuum Breaker Valve (Large orifice combined with Air Release Valve (small orifice) are normally closed. But when installed at points where water column separation can occur, both orifices open admitting air into pipeline, then instantly close to trap air and thereby cushioning rejoining of the water column. In this manner severe pressure surge/water hammer is prevented as the system returns to normal operation. Simultaneously the small orifice Air Release Valve opened...due to vacuum and stays open...venting the discharge of trapped air from pipeline slowly until gradual normal pipeline pressure is achieved. Various small orifice are available. See small orifice chart, Page 45. Water column separation in a pipeline may create high levels of vacuum only momentarily, but the severe damage,such as a pipeline rupture can occur when the water column rejoins. Also momentarily vacuum conditions can easily cause a thin wall pipeline or sealed water tank to collapse due to vacuum when draining fluid. Metal to Buna-N insures drop tight seal at any pressure. For these reasons it is sound engineering practice to use Cla-Val Vacuum Breaker Air Release Valves to prevent water column separation in pipelines and collapse of tanks.
Drop Tight Metal to Buna-N Seating

SEATED
S E A T BODY
UNSEATED
S E A T BODY
FLANGED STYLE 125 LB & 250 LB. CLASS 4" THRU 24" SIZE
DISC CLOSED
DISC OPEN
INSERT
TYPICAL APPLICATIONS
AIR INFLOW CAPACITY CHARTS IN CUBIC FEET OF FREE AIR/ SEC.

LARGE ORIFICE AIR INLET/VACUUM BREAKER VALVES
AIR RELEASE VALVE
40 30 26 22 16 14 10 8 6 4 2 0 0 1 2 3
VACUUM BREAKER VALVE
VACUUM ACROSS VALVES IN PSI
3"
2"
1"
1/2"
4 5
THREADED INLET STYLE

FLOW SEPARATION
(VACUUM BREAKER)
FLOW REJOINS
(AIR RELEASE)
750
700
650
600
550
500
450
400
350
300
250
200
150
125
100
75
50
25 0 1 2 3
PIPELINES SURGE CONTROL
16"
14"
12"
10"
8"
6"
4"
4 5
VACUUM ACROSS VALVES IN PSI
VACUUM BREAKER VALVE
FLANGED INLET STYLE
SMALL ORIFICE AIR RELEASE VALVES

VACUUM CONDITION TANK PROTECTION AGAINST COLLAPSE
500
1/8"
300 150 100 50 25 5 5 10 20 30 40 50 75 100 125 150 200 250
3/32"
3/16"
7/32"
Discharge of Air Through an Orifice in S.C.F.M (Standard Cubic Feet of Free Air Per Minute)
TM
120
Vacuum Breaker Air Release Valves in 3 styles:

AIR OUT
AIR RELEASE Small Orifice
AIR IN
Air Out
B
A
I
A
I
R
CLOSED
B
OPEN
N
X
STYLE 1.
Flanged
VACUUM BREAKER/ AIR RELEASE
VACUUM BREAKER LARGE ORIFICE
STYLE 2.
Threaded
VACUUM BREAKER ( ONLY) SIZ E 1/2" 1" 2" 3" MODEL NO. 38.5 VB 381 VB 382 VB 383 VB
ANSI CLASS 1 2 5
VACUUM BREAKER WITH AIR RELEASE VACUUM BREAKER ONLY
SIZ E
MODEL NO.
3 4 6 8 10 12 14 16
383VB/AR 384VB/AR 386VB/AR 388VB/AR 3810VB/AR 3812VB/AR 3814VB/AR 3816VB/AR
A 16 171/2 201/4 23 26 29 311/4 33 3/4
B
15 15 1/2 16 1/4 18 1/4 19 3/4 19 1/4 20 21
MODEL NO.
X
1 13/4 21/4 31/4 41/4
5/8
383VB 384VB 386VB 388VB 3810VB 3812VB 3814VB 3816VB
8 10 111/4 9 141/4 11 18 131/2 211/2 16 213/8 19 223/4 21 261/2 231/2
SIZ E NPT 1/2" 1" 2" 3"
MODEL NO. 38.5 VBT/AR 381 VBT/AR 382 VBT/AR 383 VBT/AR
A
6 1/8" 7 1/2" 10" 10"
B
14" 15 1/2" 18" 18"
A
6 1/8" 7 1/2" 10" 10"
B
7" 9 1/2" 12" 12"
C
9" 12" 14" 15"
15/16 21/8
Flange Style (No Hood) Mating Flange required to retain seat supplied by customer
STYLE 3.
Air Out
ANSI CLASS 2 5 0
A
I
R
SIZ E
MODEL NO.
3 4 6 8 10 12 14 16
383VB/AR.3 384VB/AR.3 386VB/AR.3 388VB/AR.3 3810VB/AR.3 3812VB/AR.3 3814VB/AR.3 3816VB/AR.3
A 16 18 21 24 263/4 30 321/4 34 3/4
B
15 151/2 161/4 181/4 193/4 191/4 20 21
MODEL NO.
C
10 111/4 141/4 18 211/2 213/8 223/4 261/2
D
8 10 121/2 15 171/2 201/2 23 251/2
X
1 13/4 21/4 31/4 41/4
5/8
383VB.3 384VB.3 386VB.3 388VB.3 3810VB.3 3812VB.3 3814VB.3 3816VB.3
E B
I
I
15/16 2 1/8
N
X
ANSI CLASS 1 2 5
SIZ E
MODEL NO.
Note: Cla-Val Vacuum Breaker Valves are recommended for waste-water application. Be sure to specify
3 4 6 8 10 12 14 16
383VBG/FFAR116 384VB/FFAR116 386VB/FFAR116 388VB/FFAR116 3810VB/FFAR116 3812VB/FFAR116 3814VB/FFAR116 3816VB/FFAR116
A 16 171/2 201/4 23 26 29 311/4 33 3/4
B
15 15 1/2 16 1/4 18 1/4 19 3/4 19 1/4 20 21
MODEL NO.
E
6 71/4 93/4 121/2 151/2 141/4 153/4 175/8
D
8 9 11 131/2 16 19 21 231/2
X
1 13/4 21/4 31/4 41/4
5/8
383VBGFF 384VBFF 386VBFF 388VBFF 3810VBFF 3812VBFF 3814VBFF 3816VBFF
15/16 21/8
92659-0325 Phone: 949-722-4800 Website copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com E- 3 8 VB/ cla-val.com7 / 0 4 ) AR ( R
121
34WW
SERIES
TM
WASTEWATER SERVICE
Stainless Steel Trim Standard Stainless Steel Floats Guaranteed Easily Serviced Without Removal From Pipeline Engineered For Drip Tight Seal At Low Pressures Optional Backwash Kit Available
The Cla-Val series 34WW Air Release Valve is specially designed for sewage service. It will protect pipelines from entrained air or gases that collect at high points in sewage pipelines. This valve effectively eliminates air from a system by releasing small amounts of air before large air pockets can occur. In extreme cases, the continued accumulation of air without release valves can actually stop flow completely. Increased power consumption and associated power costs can be anticipated if systems are not properly designed to release accumulated air. During normal operation, air and gas accumulation will displace the liquid within the valve and lower the liquid level in relation to the float. When the level of the liquid lowers to where the float is no longer buoyant, the float will lower and using a mechanical lever will open the valve seat to permit the accumulated air to be exhausted to atmosphere. As air is released, liquid level in the valve raises the float and closes the valve seat. This cycle is automatically repeated as often as necessary.
Installation
Series 34WW Air Release Valves are typically installed at high points in pipelines and at regular intervals of approximately 1/2 mile, along horizontal pipelines. Mount the unit in the vertical position on top of the pipeline with an isolation valve installed below each valve in the event servicing is required. A vault with adequate venting and drainage should also be provided. For regular cleaning to keep sewage equipment in good working condition use the optional customer installed BWKT Backwash Kit with back flushing hose and quick disconnect couplings.
Sizes 2", 3", 4" NPT Pressure Ratings 150 psi 300 psi Note: Specify when operating pressure below 10 psi Materials Body and Cover: Cast Iron ASTM A 126, Class B Float: Stainless Steel Internal Parts: Stainless Steel Seal: Buna N Rubber
The air release valve shall be of the float operated, compound lever design, and capable of automatically releasing accumulated air, gas or vapor from a pressurized fluid system while it is in operation. An adjustable featured orifice shall be used to seal the valve discharge port with drip-tight shut-off. The orifice diameter must be sized for use within a given operating pressure range to insure maximum discharge capacity. The float shall be of all stainless steel construction and capable of withstanding maximum system surge pressure without failure. The body and the cover shall be of cast iron and the valve internal parts shall be of stainless steel with a Buna-N rubber seat. The air release valve shall be Series 34WW from Cla-Val, Newport Beach, CA, U.S.A.
TM
122
Series 34WW
TM
Sizing Guide
Series No. HT. HT. Width Width WT Lbs.WT Lbs. ORIFICE SIZE Inlet Outlet w/o with w/o with w/o Depth with Size Size 0 to 150 0 to 300 BWKT BWKT BWKT BWKT BWKT BWKT P.S.I. P.S.I.
2" 34-WW 3" 4" 2" 34-WW 3" 4" 1" Standard 7/16" 7/32" 1/2" Standard 3/16" 3/32"
23 13/16" 26 13/16"
When Ordering, Please Specify: 1. Model Number 2. Inlet Size (NPT) 3. Inlet Pressure Rating 4. Orifice Size 5. Optional Backwash 6. Specify When Operating Pressure Less than 10 PSI For Backwash Kits see page 6B.
Width
55 20 1/2" 10 1/2" 7" 7" 85 102 95 14" 9 1/2" 9 1/2" 119 138
42 47 45 82 81 80
33" 29" 32 1/2" 20 1/2" 34"
Sizing Guide
H e i g h t
System Pressure
5 to 150 PSI
SYSTEM CAPACITY IN GPM 0 to 2500 2500 to 4000 4000 and Up Model No. 34-WW Model No. 34-WW Model No. 34-WW with 3/16" Orifice with 7/16" Orifice with 3/16" Orifice (1/2 outlet) or with 7/16 Orifice (1 outlet)
NOTE:
1. It is recommended to use as large an inlet size as possible. This provides a better air and water exchange and lessens the chance of clogged inlets. 2. Optional BWKT Backwash Kit (customer installed) is recommended for maintenance of waste water air valves. 3. Valves should be installed at all high points in a system or force main.
150
PRESSURE IN PSI
125 100
3/ 16"
75 50 25 1 5 10 20 30 40 50 75
7/ 16" "
5/ 16"
1/ 2"
100 125 150 200 250 300
Series 34WW with Optional Customer Installed BWKT Backwash Kit

E- 3 4 WW ( R- 7 / 0 4 )
123
35WW
SERIES
TM
WASTEWATER SERVICE
Stainless Steel Trim Standard Stainless Steel Floats Guaranteed Fully Ported Valves - No Restrictions Designed For Drip Tight Seal At Low Pressures Optional Backwash Kit Available
The Cla-Val Series 35WW Air and Vacuum Valve is designed to perform two separate functions in a sewage or wastewater system. First, it will allow large quantities of air to be exhausted from the pipeline as it is being filled. When this air has been vented completely, liquid will enter the valve causing the float to seal tightly against the seat. Secondly, if the line is being drained, the valve responds to the loss in pressure and opens. This allows air to re-enter the pipeline and prevents potentially damaging vacuum from developing. Note: The Series 35WW does not open under pressure to exhaust small quantities of air which may collect at high points during system normal operation. Model 34WW Air Release Valve is required for this function. For both functions, select Model 36WW Combination Air Release and Vacuum Valve.
Installation
Series 35WW Air and Vacuum Valves should be installed at high points or at grade changes within the pipeline. Mount the unit in the vertical position on top of the pipeline with isolation valve below each valve in the event servicing is required. A vault with adequate venting and drainage should also be provided. For regular cleaning to keep sewage equipment in good working condition use the optional customer installed BWKT Backwash Kit with back flushing hose and quick disconnect couplings.
Sizes 2", 3", 4" NPT 4", 6" 8" flanged ANSI Class 125 lb. Class 250 lb. Pressure Rating 150 psi & 300 psi ratings NOTE: SPECIFY WHEN OPERATING PRESSURE BELOW 10 PSI Materials Body and Cover: Cast Iron ASTM A 126, Class B Float: Stainless Steel Internal Parts: Stainless Steel Seal: Buna-N Rubber
The air and vacuum valve shall be able to automatically exhaust large quantities of air during filling of a pipeline and allows air to re-enter pipeline during the draining or when a negative pressure occurs. The inlet and outlet of the valve shall have the same cross-section area. The float shall be guided by a synthetic rubber seal. The float shall be of all stainless steel construction and capable of withstanding maximum system surge pressure without failure. The body and cover shall be concentrically located and of cast iron and the valve internal parts shall be of stainless steel with Buna-N rubber seat. The Air and Vacuum Valve shall be Series 35WW from Cla-Val Newport Beach, CA, U.S.A.

1. Model Number 2. Inlet Size 3. Optional Backwash Kit (See page 68)
TM
124
Series 35WW
TM
Sizing Guide
Max Height Height Width Width Wt.Lb. Wt. Lb. *Inlet *Outlet Working with w/o with w/o with w/o Series No. Size Size Pressure BWKT BWKT BWKT BWKT Depth BWKT BWKT 44 35-WW 2" 1" 150 28 20 1/2" 10 1/2" 7" 7" 56 35-WWS
(short body)
2" 2" 2" 3" 4" 6"
1" 2" 2" 3" 4" 6"
150 150 150 150 150 150
23" 28"
15" 20 1/2"
10 1/2" 14" 14" 14" 19" 21"
7"
7"
52 95 90 119 233 351
40 83 78 82 158 235
35-WW 35-WWS
(short body)
9 1/2" 9 1/2" 9 1/2" 7"
24 1/2" 17 1/2" 33" 45" 48 1/2" 21" 37" 38"
35-WW 35-WW 35-WW
9 1/2" 9 1/2" 12" 14" 12" 14"
For Valves with working pressure above 150 PSI consult factory. *Sizes 1" thru 3" have NPT inlets and outlets. Larger sizes have flanged inlets conforming to ANSI Class 125 and have NPT outlets as standard. Flanged outlets or protective hoods are optional. Note: The Series 35WWS (short body) should only be substituted for the standard 35WW when vertical clearance for the 35WW is not available.
Sizing Guide
When selecting valve size, consideration should be given to requirements for air release due to filling conditions and for air inlet due to draining conditions. 1. Determine system fill rate. If fill rate can be controlled to a flow rate less than actual system design flow during initial fill or refilling, then this rate can be used for selection from the Step One Table. 2. Determine pipeline potential collapsing factor when draining. A. Calculate rate of flow (using Hazen-Williams or similar formulas) for each high point using the more severe gradient there. B. Determine collapsing pressure (psi) of pipe being used by consulting manufacturer's literature. Use a safety factor of 4 to 1. C. Using collapsing pressure and high point rate of flow, select valve size from Step Two Chart which meets or exceeds flow (SCFS). 3. Use the larger valve size selected from Step One Table or Step Two Chart.
Step One Table

Fill Rate GPM. Size 0 To 1,300 1" 1,301 To 3,800 2" 3,801 To 7,100 3" 7,101 To 10,500 4" 10,501 To 23,000 6"
2" Cleanout
Step Two Chart

5
PRESSURE IN PSI
4 3 1" 2 1 0 0 5
2"
3"
6"
4"
Series 35-WW with Optional Customer Installed BWKT Backwash Kit

E 3 5 WW ( R- 7 / 0 4 )
10
15
20
30
40
50
60
75
90
DISCHARGE OF AIR THROUGH AN ORIFICE IN SCFM (STANDARD CUBIC FEET OF FREE AIR PER MINUTE)
TM
125
36WW
SERIES
Waste Water Service Combination Air Valve

Stainless Steel Trim Standard Stainless Steel Floats Guaranteed Fully Ported Valves - No Restrictions Engineered For Drip Tight Seal At Low Pressures Optional Backwash Kit Available
TM
The Cla-Val Series 36WW Combination Air and Vacuum Valve is a multipurpose valve that combines the operation of both the Series 34WW Air Release Valve and Series 35WW Air and Vacuum Valve, especially for sewage and wastewater applications. It functions to exhaust large quantities of air in the pipeline during the filling cycle and to admit air, as necessary, to prevent a potentially dangerous vacuum from forming when being emptied either intentionally or as a result of pipeline breakage.
Installation
The Series 36WW Combination Air Valve should be installed at high points and grade changes within the pipeline. Mount the unit in the vertical position on top of the pipeline with an isolation valve installed below each valve in the event servicing is required. A vault with adequate venting and drainage should also be provided. For regular cleaning to keep sewage equipment in good working condition use the optional customer installed BWKT Backwash Kit with back flushing hose and quick disconnect couplings.
Sizes 1", 2", 3", 4" NPT Pressure Ratings 150 psi & 300 psi ratings NOTE: SPECIFY WHEN OPERATING PRESSURE BELOW 1 0 PSI Materials Body and Cover: Cast Iron ASTM A 126, Class B Float: Stainless Steel Internal Parts: Stainless Steel Seal: Buna-N Rubber
The combination air valve shall combine the operating features of both an air and vacuum valve and an air release valve in one housing. The air and vacuum valve portion shall automatically exhaust large quantities of air during the filling of the pipeline and automatically allow air to reenter the pipeline when the internal pressure of the pipeline approaches a negative value due to column separation, draining of the pipeline, or other emergency. The air release valve portion shall automatically release small amounts of air from the pipeline while it is under pressure. The inlet and outlet of the valve shall have the same crosssection area. The float shall be guided by a stainless steel guide shaft and seat drip-tight against a synthetic rubber seal. The float shall be of all stainless steel construction and capable of withstanding maximum system surge pressure without failure. The body and cover shall be concentrically located and of cast iron and the valve internal parts shall be of stainless steel with Buna-N rubber seat. The Combination Air Release and Vacuum Valve shall be Model 36WW from Cla-Val., Newport Beach, CA, U.S.A. 126
TM

1. Model Number 2. Inlet Size 3. Inlet Pressure Rating 4. Orifice Size 5. Optional Backwash Kit (see page 68)
Series 36WW
TM
Sizing Guide
Dimensions ( Inches) Ht. Size Maximum Inlet X Outlet Operating with Inches Pressure BWKT 2x1 2x2 3x3 4x4 175 175 175 175 23 23 30 33 Ht. w/ o BWKT 14 15/16 18 23 23 Width with BWKT 9 1/2 14 16 16 Width Wt Lbs. Wt Lbs. w/ o with w/ o BWKT BWKT BWKT 7 9 1/2 11 11 72 109 190 305 50 85 160 175 Depth 7 9 1/2 11 11
WIDTH
Model 36-WW H E I G H T 36-WW 36-WW 36-WW
Sizing Guide
When selecting valve size, consideration should be given to requirements for air release due to filling conditions and for air inlet due to draining conditions. 1. Determine system fill rate. If fill rate can be controlled to a flow rate less than actual system design flow during initial fill or refilling, then this rate can be used for selection from the Step One Table. 2. Determine pipeline potential collapsing factor when draining. A. Calculate rate of flow (using Hazen-Williams or similar formulas) for each high point using the more severe gradient there. B. Determine collapsing pressure (psi) of pipe being used by consulting manufacturer's literature. Use a safety factor of 4 to 1. C. Using collapsing pressure and high point rate of flow, select valve size from Step Two Chart which meets or exceeds flow (SCFS). 3. Use the larger valve size selected from Step One Table or Step Two Chart.
Note: Cla-Val slide rule air valve calculator available upon request
Step One Table

Fill Rate GPM Size 0 To 1,300 1" 1,301 To 3,800 2" 3,801 To 7,100 3" 7,101 To 10,500 4" 10,501 To 23,000 6"
Step Two Chart

5
PRESSURE IN PSI
4 3
2" 1"
3" 4"
6"
2 1 0 0 5 10 15 20 30 40 50 60 75 90
Series 36WW with Optional Customer Installed BWKT Backwash Kit

E- 3 6 WW ( R- 7 / 0 4 )
DISCHARGE OF AIR THROUGH AN ORIFICE IN SCFM (STANDARD CUBIC FEET OF FREE AIR PER MINUTE)
127
PV10
SERIES
Open Body Pinch Valve

Quality Features at No Extra Cost!
Short face- to- face Full port area Center sleeve closure Tight shut- off on solids Over pinch guard Positive pull opening tabs Valve position clearly visible
TM
Heavy Construction at No Extra Cost!

Rugged carbon steel body Easy to operate at high pressure Lubricated stem and bearing pad Stainless steel guide rods Reduced port sleeve for throttling flow Double wall sleeves for severe service
Many Synthetic Sleeve Materials Available:

Neoprene - Chlorobutyl - Hypalon - Buna-N EPDM - Urethane and Viton When ordering above sleeve materials add the first letter of the material after the model number. IE: Model PV15-N (N for Neoprene)
OPERATION
The Cla-Val Series PV15 Open Body Pinch Valves provide simple means to manually control the flow of abrasive and corrosive slurries, liquids and solids. The valve operates by turning the handwheel clockwise to close, counter-clockwise to open like a gate valve, but unlike a gate valve the PV15 series valve has no sliding or rubbing metal surfaces to wear out - the sleeve is merely squeezed to the desired open or closed position. As a standard sleeve material, pure gum rubber with reinforced polyester fabric is used for highest strength and longer lasting cycle life.
Applications
Mining - Waste and Water Treatment Food Processing, Plants The body of the PV15 Series Valve is available in carbon steel, aluminum or stainless steel. the open-frame design is standard.
MAINTENANCE
Cla-Val Pinch Valves are basically maintenance free because the sleeve isolates all mechanical parts from the media. The sleeve is the only part typically inventoried for future replacement.
WHEN ORDERING, Note: please specify following information:

Flange Drilling
n n n n
Sleeves Available in Different Styles.

Pinch Valve Standard Sleeve
Pinch Valve Double Wall Sleeve
ANSI PN 6 PN 16 Other
n n n
ANSI 300 PN 10 BS 10
Pinch Valve Reduced Port Sleeve
ID1 F/F1 W1 A1 B1 C1 Max. Work Pressure2 Weight3 (est.)

1-inches
4 3 1 4
8 6 5 4 3 2 1/2 2 1 1/2 1 3/4 1/2 32 24 20 16 12 10 8 6 6 -1/2 5 -1/2 10 11 -3/4 13-1/2 15-1/2 19 9 8 6 -1/2 6 6 -1/2 5-1/2 6-3/4 5 3 3 -1/2 3 -3/4 4-1/2 2 -1/4 2 -1/2 2 -3/4 20 18 12 14 -1/4 16 9-1/4 10 8 7 5 -1/8 20 18 16 14 12 10 9 8 6 4 4 200 7
3-pounds
10 40 25 8 22 26 150 385
12 24 20 18 16 14 48 72 60 54 48 42 28 31-3/8 37 51-3/4 44 40 9-1/2 10-1/2 11-3/4 12-1/2 13-3/4 16 26 54 44 40 36 32 32 54 48 44 40 36 150 529 150 616 150 700 150 770 150 910 150 1260
200 5
200 10
200 15
200 32
200 42
150 51
150 68
150 102
150 123
150 198
2-psi
Dimensions can be revised to fit custom specifications.
92659-0325 Phone: 949-722-4800 E- PV1 0 ( R- 7 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website cla-val.com/ 0 4 )
128
SERIES
PV20
TM
Closed Body Pinch Valve

Short face- to- face Full port area Center sleeve closure Tight shut- off on solids Over pinch guard Positive pull opening tabs Valve position clearly visible
Heavy Construction at No Extra Cost!

Rugged Cast Iron body Easy to operate at high pressure Lubricated stem and bearing pad Stainless steel guide rods Reduced port sleeves for throttling flow Double wall sleeves for severe application
Many Synthetic Sleeve Materials Available:
Neoprene - Chlorobutyl - Hypalon - Buna-N - EPDM Urethane and Viton OPERATION When ordering above sleeve materials add the first letter of The Cla-Val Series PV20 Closed Body Pinch Valves provide simple means to the material after the model number. manually control the flow of abrasive and corrosive slurries, liquids and solids. IE: Model PV20.10N (N for Neoprene) The valve operates by turning the handwheel clockwise to close, counterclockwise to open like a gate valve, but unlike a gate valve the PV20 series WHEN ORDERING, valve has no packing or metal surfaces to wear out - the sleeve is merely Please specify following information: squeezed to the desired open or closed position.The standard sleeve material, pure gum rubber, is made with reinforced polyester fabric for highest n ANSI n ANSI 300 strength and longer lasting cycle life. Sizes 8 and larger are available with Flange n PN 6 n PN 10 bevel gear operators for automatic operation. Drilling n PN 16 n BS 10
n
MAINTENANCE
Cla-Val Pinch Valves are basically maintenance free because the sleeve isolates all mechanical parts from the media. The sleeve is the only part typically inventoried for future replacement. Series PV2 0 Closed Body Pinch Valves
No PV20.100 PV20.150 PV20.2 PV20.250 PV20.3 Diameter Weight Width Working Pipe Size Length B (est.) lbs F E D C Pressure psi. A 5 1/2 12 4 7 1/2 3 5 1/4 150 1 6 1/2 25 4 7 1/2 4 5 3/8 150 1 1/2 7 34 8 7 1/8 4 1/2 9 3/8 150 2 7 1/2 43 8 9 3/8 5 9 3/4 150 2 1/2 8 52 8 10 1/2 5 8 1/4 150 3 9 123 12 12 9 1/2 5 1/2 150 PV20.4 4 10 200 11 16 12 1/2 6 1/2 125 PV20.5 5 10 1/2 300 18 18 8 13 125 PV20.6 6 16 345 22 22 18 1/2 10 75 PV20.8 8 20 410 22 24 22 1/2 11 75 PV20.10 10 24 472 22 25 12 25 75 PV20.12 12 28 588 30 29 14 29 50 PV20.14 14 32 930 30 32 15 33 50 PV20.16 16 36 1150 36 35 16 35 50 PV20.18 18 40 1300 36 37 17 39 50 PV20.20 20 48 1510 48 43 50 1/2 23 50 PV20.24 24 Model
Other Sleeves Available in Different Styles.
A
C F
E
D B
Sizes 8 & larger available with bevel gear operators. Sizes up to 6 have ANSI B16-10-51-FF lengths or special lengths available upon request.
92659-0325 Phone: 949-722-4800 cla-val.com copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com WebsitePV2 0 ( R- 7 / 0 4 ) E
129
PV30
SERIES
Split-Body Pinch Valve

Simple open/ close operation Only one moving part Long cycle life Full port area Tight shutoff, even on trapped solids Suitable for vacuum service
TM
Heavy Duty Construction

OPERATION The Cla-Val Series PV30 Pinch Valves provide a positive means to control flow of hard to handle, aggressive media such as slurries, sludges and dry
solids.The standard, pure gum elastomer sleeve, the only moving part of the valve, is contained in a cast iron or aluminum housing. The annular space surrounding the sleeve and the housing becomes the valve actuator when charged with air or water. As pressurized air or water enters the annular space, the elastomer sleeve is squeezed shut. Venting the pressurized air or water opens the valve.
Cast Iron or Aluminum two piece Split body- easy sleeve replacement Extra thick wear lining Only reinforced polyester fabric is used for higher strength sleeves! Many elastomers to choose: Food grade and double wall sleeves Reduced port sleeves for throttling flow Special service construction available
Many Synthetic Sleeve Materials Available: MAINTENANCE

Cla-Val Split Body Pinch Valve is truly maintenance free because it has no mechanical moving parts. The only wetted part is the elastomer sleeve, made of reinforced polyester fabric for longer lasting cycle life. The sleeve is the only part needed for future replacement. Series PV3 0 Split Body Pinch Valves
Model No PV30.050 PV30.075 PV30.100 PV30.150 PV30.2 PV30.250 PV30.3 PV30.4 PV10.5 PV30.6 PV30.8 PV30.10 PV30.12 PV30.14 PV30.16 PV10.18 PV30.20 PV30.24 Size A 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 Length B 3 4 5 7 9 10 12 12 1/2 16 1/2 20 22 24 26 30 34 39 43 51 Width C 4 1/4 5 5 3/4 6 1/2 8 1/2 9 10 11 3/4 11 3/4 15 1/4 17 1/2 19 3/8 21 1/2 24 25 28 1/4 29 37 1/2 Height D 3 1/2 3 7/8 4 1/4 5 7 1/8 7 1/2 8 1/8 10 5/8 11 1/2 13 1/2 18 22 3/8 25 27 1/2 29 1/2 32 5/8 36 1/2 47 Control Port Working E 1/4 NPT 1/4 NPT 1/4 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1 NPT 1 NPT 1 NPT 1 NPT 1 NPT 1 NPT 1 NPT 125 125 125 125 125 125 125 100 75 75 75 50 50 50 50 25 25 25 Weight 5 7 9 17 32 40 51 70 137 180 257 440 485 825 933 1300 1555 2525
Neoprene - Chlorobutyl - Hypalon - Buna-N - EPDM Urethane and Viton When ordering above sleeve materials add the first letter of the material after the model number. IE: Model PV30.10N (N for Neoprene) Sleeves Available E in Different Styles.
Weight 2 4 6 8 15 20 23 34 60 88 120 195 252 291 340 560 670 790
C
B

D A
Pressure Cast Iron Aluminum
92659-0325 Phone: 949-722-4800 cla-val.com copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com WebsitePV3 0 ( R- 7 / 0 4 ) E
130
SERIES
MPV
TM
Mini-Pinch Valve
Full port design Simple actuation On- Off or throttling Only 2 wetted parts Broad range of materials Tight shutoff even on trapped solids
Often, in slurry or dry powder systems, process is interrupted by gate, globe, plug or butterfly valves that have been clogged with material. There is a solution, Mini-Pinch Valves. Designed for easy installation. Mini-Pinch Valves can be used to effectively control viscous or abrasive material flow. The rugged design delivers consistent and long life. In operation, flow passes smoothly through the full port elastomer sleeve. To close the valve, plant or instrument air is introduced into the valve body. The increased pressure collapses the sleeve and stops the flow, even against trapped solids. To reopen the valve, the compressed air is vented and regular flow is restored. By changing the air pressure, flow rate can be controlled. Pulsing the air flow to the valve body can loosen packed material. The Cla-Val MPV valve features machined steel body and end fittings with corrosion resistant electroplate finish.
PRINCIPLES OF OPERATION
AIR INLET
FLOW
Mining Pulp and Paper Food Processing Pharmaceutical Petrochemical Waste and Water treatment Paint, Ink and Resins
Valve is in open and normal flow of heavy slurries or dry powder materials is maintained.
Typical Advantages
FLOW
Valve closes when compressed air is introduced into valve forcing the flexible sleeve to tighten, stopping flow.
Full port design On-off and throttling Wide material range Simple actuation Only 2 wetted parts Bubble tight closure even against solids
FLOW
Flow is resumed when air pressure is released. Packed material can be loosened by pulsing the air supply which creates a throttling or flexing action of the sleeve.
Pipe Size Size NPT 01 1/4 02 3/8 03 1/2 04 3/4 05 1 07 1 1/2 08 2 09 3
1 2 2 2 2 3
A 1/2 1/8 1/8 1/4 1/2 3/4 4 5
B 3 3 1/2 3 1/2 4 4 1/2 6 1/2 7 9
Working Pressure 60 PSI 60 PSI 60 PSI 60 PSI 60 PSI 50 PSI 50 PSI 25 PSI
92659-0325 Phone: 949-722-4800 cla-val.com copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website MPV ( R- 7 / 0 4 ) E
131
CVPS
SERIES
Cla-Val Pressure Sensor

Full port design Accurate pressure instrument protection One wetted part Operates multiple instruments
TM
The Cla-Val CVPS Pressure Sensors provide the ideal method of protecting pressure measurement and control instruments in process lines. The full port flow through design of CVPS sensors is self cleaning, eliminating the problem of seal cavity blockage that is common with diaphragm type pressure sensors. The instrumentation is completely isolated from the process fluid line. The CVPS wafer style pressure sensors contain only one wetted part, with integral flange gaskets provided by the one piece molded sleeve, and are available to suit all ANSI flange classifications. A variety of sleeve materials is available to provide optimum abrasion and corrosion resistance for different process fluids. T.P.S. style pressure sensors are available with alloy metal and plastic threaded ends for small diameter piping systems.
Applications
Pump Protection Control Loop Feedback Pump Head Control Liquid Level Control and Indication Remote and Local Pressure Indications
Changes in the pipeline or vessel pressure are transmitted through the elastomer sleeve to the sensing fluid which operates the pressure instrument mechanism. The CVPS pressure sensor provides numerous advantages over commonly used diaphragm type sensors. The large sensing area results in consistently accurate pressure readings, even with normally hard to gauge process fluids. Because of the high volume of sensing fluid available for displacement, compared to conventional diaphragm seals, multiple instrument arrangements are possible and a variety of pressure instruments can be used. The CVPS pressure sensors can be used to protect gauges, sensors, transducers, and transmitters in a variety of pressure measurement and control applications.
TM
132
Wafer Style
CVPS WAFER STYLE
Standard Instruments Connection Sensor fits inside bolt pattern of mating flanges
Threaded Style
CVPS THREADED STYLE

WD
NPT ENDS ID
EE
I.D. matches Sch. 40 carbon steel pipe
Unit has gaskets molded in. No Additional Gasket required.
FF
Wafer Style - CVPS-W Size D 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 Length Diameter OD EE 1 7/8 1 7/8 1 7/8 1 7/8 1 7/8 2 1/8 2 1/4 2 1/4 2 1/4 2 13/16 3 1/2 2 1/4 3 1/4 4 4 3/4 5 1/4 6 3/4 7 5/8 8 5/8 10 7/8 13 1/4 16
Threaded Style - CVPS-T Inside Diameter Outer Diameter Face to Face ID OD FF 1/2 3/4 1 1 1/2 2 2 1/2 3 3 4 4 3/4 2 7/8 3 3 3/8 3 3/8 3 3/8
CLA- VAL
CLA-VAL CANADA
TM
Represented By:
'COPYRIGHT
CLA- VAL KOREA

E- CVPS ( R- 7 / 0 4 )
133
850GF Series
Bottom Loading Assembly
TM
DESCRIPTION
The Cla-Val Bottom Loading Assembly is a dual stage truck or rail car loading device, for flow rates up to 600GPM. This modular, ready for installation, system is comprised of a state of the art dual stage dispensing valve, an all stainless steel refueling pantograph with non lubricated swivels, a deadman control and an extremely accurate digital flow meter. This temperature compensating flow meter has ramp up and ramp down capability. In the stored position this unit is very compact. Cla-Val Pantographs are a modular system please consult factory for variations to the design in the photo.
Stainless Steel Pantograph Stainless Steel Carbon Steel (Stainless Steel Swivels) Meter Aluminum Carbon Steel (ENP) Stainless Steel Load Computer Global Custody Transfer Approvals Global Hazardous Area Approvals Operates Stand Alone or with Existing Terminal Automation Systems Logs Transactional Data Communicates, Hardwire or Wireless
EQUIPMENT SPECIFICATION
Diameter: 3"(DN 80), 4"(DN 100), 6"(DN 150) Pressure Class: ANSI 150 / 275 PSI Flow Rate: 60 GPM to 600 GPM Cla-Val Dispensing Valve. Cla-Val Pantograph. Cla-Val Refueling Nozzle with Drybreak, Swivel & Strainer Brodie Birotor Plus Meter (flow rate 7750 GPM accuracy + /- 0.1% class 1, division 1) Contrec 1010A Load Computer
MATERIAL
Valve Ductile (ENP) Aluminum Cast Steel (ENP)
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website cla-val.com
E-850GF Bottom Loading Assembly
134
850GF Series
TM
Loading and Unloading Pantograph

Maximum Protection Against Environmental Leakage Higher Flow Rates For Shorter Loading and Unloading Times Stainless Steel Piping All Stainless Steel Non- Lubricated Swivel J oints Heavy Duty Wheels and Casters Galvanized Steel Support Structures Spring Tension Counterbalances Low- Profile and High- Lift Designs Available
The Cla-Val 850 Series Pantograph is the ultimate liquid product transfer device. Hard-piped to eliminate the liabilities associated with rubber hose, the Cla-Val 850 Series Pantograph sets the industry standard for maintenance-free operation, higher flow rates, and design versatility in product transfer systems. The structural integrity of the Cla-Val 850 Series Pantograph ensures maximum service life and maintenance-free operation. It is constructed of stainless steel piping and valves connected by rugged, multi-axis swivel joints for easy maneuvering. These high-performance swivels require no lubrication and retain their integrity during the
most demanding applications, including towing the pantograph from site to site. The Cla-Val 850 Series Pantograph achieves higher flow rates for shorter loading and unloading times than systems that utilize hoses or hose reels. The lower internal flow resistance of pipe allows the pantograph to deliver liquid product with a lower overall drop in pressure. The Cla-Val 850 Series Pantograph offers designs for truck loading racks, rail car loading stations and in-plant transfer stations. Applications include designs for loading and unloading jet fuel to all types of commercial and military aircraft flying today. The pantograph extends to reach remote delivery
points and then retracts for compact storage. It can be located above ground or mounted in below-grade pits. It can be configured for permanent installation or as a tow rig for portable applications. Portability is enhanced by the use of heavy-duty casters and wheels, making the Cla-Val 850 Series Pantograph easy to maneuver for fast loading and unloading of liquid products in many industries.
92659-0325 Phone: 949-722-4800 cla-val.com copyright Cla-Val 2004 Printed in USA E-850 Series CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website Pantograph
135
71 Series
Single-Stage Loading Valve
Fast Acting Solenoid Control Drip Tight Shut- off Simple Design, Proven Reliable Many Optional Features Available Easy Installation and Maintenance
TM
The Cla-Val Series 71 Single-Stage Electric Loading Valves are designed for use on key lock or card lock loading systems where top-off of the product is manually controlled by the operator. The valves operate to prevent delivery of the product until all electrical components of the lockout system are properly set. The 71 Series valves provide drip-tight closure for storage tank block valves operating in conjunction with pumps delivering product from the tank. The valves operate to control initial flow and shut-off flow into the receiving tank using electric signals from product meters or central computer delivery systems. The valves also provide positive valve shut-off for product delivery and lockout the system until all components are ready for product loading. When flow is initiated the meter signals the 71 Series valve to open slowly until full flow is established. Just before flow is to be CS3 CS3 terminated the meter signals the valve to slowly close preventing surges 3 2 3 2 1 for smooth1 flow to final top-off. Precise product delivery is assured with drip-tightENERGIZ E TO every time. ENERGIZ E TO DE- shut-off OPEN
Supply Drain Supply Drain Cover Cover
OPEN
Various control functions can be combined with the basic single-stage loading operation for more complete control of product flow during tank loading operations. Available control functions include delivery pressure reduction, flow control, pressure sustaining control, remote deadman shut-off, electrical or manual lockout, excess flow shut-off, surge shut down, electrical or hydraulic selection between two delivery pressures and check feature.
Typical Application
Used In conjunction with a customer-supplied product-loading system (for example Cla-Val Pantograph) and meter, Cla-Val 71 Series Single-Stage Loading Valves offer the safest and most accurate product loading at the highest flow rates with minimal head loss. Product delivery can be initiated by central computer signals or by operators at the loading station.
Electrical Signal
Cla- Val 7 1 Series Single Stage Loading Valve
Meter
Product Supply
TM
136
72 Series
TM
Two-Stage Loading Valve

Fast Acting Solenoid Controls Drip Tight Shut- off Simple Design, Proven Reliable Many Optional Features Available Easy Installation and Maintenance
The Cla-Val Series 72 Two-Stage Electric Loading Valves are designed for use on product loading systems where top-off of product is automatically controlled by the delivery meter. The valves operate to control initial flow, secondary high flow and shut-off flow into the receiving tank with electric signals from two-stage product meters or central computer delivery systems. The valves also provide positive valve shut-off for product delivery and lockout the system until all components are ready for product loading. When flow is initiated the meter signals the 72 Series valve to open slowly until full flow is established. Just before flow is to be terminated switches in the meter signal the valve automatically to shift to low flow to initiate final top-off. Precise product delivery is assured with drip-tight shutoff every time.
CS3 Various control functions can be combined with theCS3 basic two-stage 3 2 3 2 1 1 loading operation for more complete control of product flow during tank ENERGIZ E TO operations. Available control functions include delivery ENERGIZ E TO DE- loading OPEN OPEN pressure reduction, flow control, pressure sustaining control, remote deadman shut-off, electrical or manual lockout, excess flow shut-off, surge shut down, electrical or hydraulic delayed transition between low flow and high flow and check feature.
Supply Drain Supply Drain Cover Cover
Typical Application
Used In conjunction with a customer-supplied product-loading system (for example - Cla-Val Pantograph) and meter, Cla-Val 72 Series TwoStage Loading Valves offer the safest and most accurate product loading at the highest flow rates with minimal head loss. Product delivery can be initiated by central computer signals or by operators at the meter.
Electrical Signal
Cla- Val 7 2 Series Two Stage Loading Valve
Meter
Product Supply
TM
137
85-01 685-01
MODEL
TM
Excess Flow Valve

The Cla-Val Model 85-01/685-01 Excess Flow Valve is a pilot-operated valve which closes when the flow rate exceeds the setting of the control. The pilot control is a snap action device which is cocked in "normal flow" position. An increase in the flow to the "excess flow" condition causes the control to be released which in turn applies operating pressure to the main valve in such a way to close it immediately. A manual re-set button is provided to make it impossible to resume operating until the operator depresses the re-set button. The flow rate at which the valve closes can be adjusted by varying the compression on the pilot control spring. The range of adjustment varies with the size of the orifice. When specifying this valve give the following information: I. Desired shutoff flow rate in gpm 2. Range of adjustment required in gpm 3. Liquid being handled
Schematic Diagram
Item 1 2 3 4 5 6 Description Hytrol (Main Valve) CDHS3A-2A-4 Excess Flow Control CK3 3-Way 100-01 Hytrol (Rev. Flow) X52D-1 Orifice Plate Assy. X43 Y Strainer
Flow losses can be reduced to a minimum by specifying as small an adjustment range as possible. In no case should this range exceed a four to one ratio between minimum and maximum.
Optional Features
Item B C H S Description CK2 (Isolation Valve) CGB Speed Control (Closing) Drain to Atmosphere CGB Speed Control (Opening)
Typical Application
The 85-01/685-01 Excess Flow Valve is used typically in supply lines to manufacturing processes or filling tanks where an unusual increase in flow requires the supply to be shut off. In normal operation the valve is fully open. Manual reset ensures that operator must verify cause of excess flow demand before flow is allowed to resume.
Isolation Valve
Main Transmission Line
Orifice Plate
CLA-VAL 85-01AB/685-01AB Excess Flow Control Valve
Distribution
TM
138
MODEL
342GF
TM
Commercial Refueling Nozzle

Lowest Nozzle Pressure Drop All Aluminum and Stainless Steel Construction Quick Disconnect Swivel for Easier Aircraft Connections Safety Interlock Utilizes Sq uare Pins Secondary Interlock - A Cla- Val Exclusive Convenient Guard Bar Hand Grip Guard Bar Protects Operating Handle Stainless Steel Bayonet Ring for Longer Service Life
The Cla-Val Model 342GF Nozzle is a pressure fueling nozzle that sets the commercial aviation standard for safer, stronger, and faster refueling nozzles. It connects to a single point receptacle mounted under the wing or on the fuselage of an aircraft or is used as a bottomloading connection on refueling vehicles. The nozzle is constructed of aluminum and stainless steel. To ensure maximum safety during refueling, the Cla-Val 342GF Nozzle has primary and secondary interlock systems. The primary interlock ensures that the nozzle cannot be opened when it is not connected to an aircraft adapter. The sec-
ondary interlock protects the nozzle from the hazards of interfacing with badly worn aircraft adapters. Even when used with a badly worn adapter, the nozzle is safer, because it uses square register pins that provide positive alignment with the square slots in the adapter. In addition, the Cla-Val 342GF Nozzle cannot be removed from the adapter until the operating lever is rotated to the fully closed position. To achieve maximum strength and durability, the Cla-Val 342GF Nozzle uses a stainless steel bayonet ring cast within the aluminum collar of the nozzle. The crank shaft of the nozzle extends across
the entire width of the interior flow path and is supported from end to end by a structural wall that splits the flow path. This wall supports the crank shaft while straightening the flow and keeping flow resistance as low as possible. The inlet quick disconnect includes a swivel feature that allows the nozzle to swivel on the delivery hose or pantograph, resulting in easier connections. To reduce aircraft refueling times, the flow resistance through the Cla-Val 342GF Nozzle has been reduced to the lowest possible level. The Cla-Val 342GF Nozzle has the lowest head loss, which means it can fill an aircraft faster than any other nozzle.
Typical Application
TM
139
343GF
MODEL
TM
Hose End Pressure Control Valve

Uniq ue one- piece stainless steel piston is stronger and more durable than aluminum pistons Larger Springs improve pressure control Three different pressure settings available Durable anodized aluminum body The Cla-Val Model 343GF Hose End Pressure Control Valve (HEPCV) is a direct acting pressure regulator. It is designed for use in aircraft refueling to protect the receiving aircraft from excess pressure and damage due to pressure surges. It is bolted to a Cla-Val Model 341GF or 342GF Aircraft Refueling Nozzle at the end of a delivery hose or a Pantograph used to refuel jet aircraft under pressure.
The Cla-Val Model 343GF HEPCV is designed and constructed of high strength aluminum and stainless steel. It utilizes the latest in low friction seal technology. Due to the design of the internal components, the 343GF HEPCV provides the best possible surge pressure protection available for aircraft refueling. The use of large diameter springs gives the Model 343GF superior hose end pressure regulation. Also, the overall pressure drop through the fully open Model 343GF is the lowest available. Both of these features contribute to shorter refueling times. The piston of the Cla-Val Model 343GF HEPCV is a one-piece design made of stainless steel, a Cla-Val exclusive providing a high level of durability. The Cla-Val Model 343GF HEPCV features a flanged inlet for connection to other flanged Cla-Val refueling components (such as a Pantograph, a D-1 swivel joint or another Model 343GF HEPCV), and a flanged outlet that bolts directly to the inlet of the Cla-Val Model 341GF or Cla-Val Model 342GF Nozzle. The Cla-Val Model 343GF will also bolt to older Carter Nozzles that utilize flanged connections. The Cla-Val Model 343GF HEPCV can be ordered in three standard pressure control settings; 35 psig, 45 psig and 55 psig. Other pressure settings can be easily accommodated by special order.
Typical Application
140
MODEL
351GF-15
TM
Hydrant Coupler
Conforms to API Bulletin 1 5 8 4 Large Radius Elbow Provides Lower Pressure Loss Rugged Carrying Handle Available with Either 4 " Elbow or Transition Elbow for 3 " Discharge Connections Coupler can Swivel 3 6 0 After Connection to Adapter
The Cla-Val Model 351GF-15 Hydrant Coupler connects to any API-style hydrant pit adapter or hydrant pit valve to allow pressurized delivery of fuel to aircraft. Constructed of high-strength stainless steel and aluminum, the Cla-Val 344GF-15 Hydrant Coupler conforms to API Bulletin 1584. To maximize safe refueling, the
operating handle of the Cla-Val 351GF-15 Hydrant Coupler cannot be rotated when the coupler is not connected to an adapter. When the coupler is connected to an adapter, the operating handle must be in the fully closed position to remove the coupler. To reduce overall pressure loss, the Cla-Val 351GF-15 Hydrant Coupler features a large radius elbow. Lower
head loss means faster refueling times. The coupler is available with either a 4 elbow or a transition elbow for a 3 discharge connection. Both elbows also include rugged carrying handles.
Typical Application
HYDRANT COUPLER
TM
141
352GF
MODEL
Hydrant Pit Valve

Conforms to API Bulletin 1 5 8 4 Pneumatic or Manual Deadman operated Optional Manual Override for the Pneumatic Deadman Version Optional Excess Flow Shut- off for Both the Pneumatic and Manual Deadman Versions Body of Ductile Iron and Stainless Steel No Aluminum Fits Within 1 3 Inch Diameter Pits
TM
The Model 352GF Hydrant Pit Valve is a Deadman operated on-off valve designed for use in aircraft refueling. It typically bolts to the terminus of an underground fuel delivery piping system and qualifies as the final shut-off device for such systems per NFPA 30.
The outlet of the Model 352GF Hydrant Pit Valve can be connected to by any 4 inch API style hydrant pit coupler, such as the Cla-Val model 351GF-15 Hydrant Coupler and 353GF Pressure Control Coupler. It conforms to, or exceeds, the requirements of API 1584, Second Edition. The inlet is available in 4or 6 inch ANSI 150# class flange. The Model 352GF Hydrant Pit Valve can be ordered with either a Manual Deadman Pilot or a Pneumatic Deadman Pilot. When fitted with a Pneumatic Pilot, an optional Manual Override can be added to provide a way to close the Pit Valve even with Deadman air pressure actively applied. The upper body of the Model 352GF Hydrant Pit Valve that conforms to the API profile is made of hardened Stainless Steel. The lower body is made of Ductile Iron. Aluminum is not used for these critical pressure containing components. By utilizing Stainless Steel and Ductile Iron only, the Model 352GF Hydrant Pit Valve completely conforms to the requirements of NFPA 30 for use as a pipeline terminus valve in underground pits. The Model 352GF Hydrant Pit Valve is a piston style, pilot operated valve. It incorporates a servicing valve which allows for the removal of the pilot for service without the need to depressurize the delivery system. The Model 352GF Hydrant Pit Valve is small enough to fit into a 13 inch pit box with the use of an offset adapter plate.
Dimensions ( inches)
11.84
4" ANSI 150# or 6" ANSI 150#
6.52
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website5cla-val.com7 / 0 4 ) E- 3 2 GF ( R
142
MODEL
353GF
TM
Pressure Control Coupler

Conforms to API Bulletin 1 5 8 4 Pneumatic Deadman operated Accurate pressure regulation Excellent surge pressure control Air and fuel sense connections conveniently located Coupler can swivel 3 6 0 after connection to adapter The Model 353GF Pressure Control Coupler is a hydrant coupler incorporating a Deadman operated, direct acting pressure regulator. It is designed for use in aircraft refueling to protect the receiving aircraft from excess pressure and from damage due to pressure surges. It connects to any 4 inch API style hydrant pit valve or hydrant pit adapter.
The Model 353GF Pressure Control Coupler connects to any 4 inch API style hydrant pit adapter or hydrant pit valve. It conforms to, or exceeds, the requirements of API 1584, Second Edition. The Model 353GF Pressure Control Coupler opens by receiving an air pressure signal from a Deadman air source. Opening time is controlled by a fixed, non-adjustable orifice. Failing the Deadman air source causes the Model 353GF Pressure Control Coupler to close. The closing time is adjustable beyond a range of 0.5 second to 2.0 seconds. The regulation pressure is widely adjustable and can be set by adjusting the pressure of the Deadman air supply. Connection points for Deadman air and for fuel sense pressure are located at the top of the Coupler and oriented for both easy connection
and also to reduce the stress on the hoses that supply these connections. Additionally, a fuel sense chamber sight glass is provided on the top of the Coupler to indicate when air is present in the fuel sense line. Any trapped air can easily be seen and then purged from the fuel sense line by the use of a bleed screw on the top of the sight glass housing. The Cla-Val Model 353GF Pressure Control Coupler is designed and constructed of high strength aluminum and stainless steel. It also utilizes the latest in low friction seal technology to ensure accurate operation. The overall pressure drop through the fully open Model 353GF Pressure Control Coupler is the lowest available. This allows for the fastest possible refueling cycles. Both the large and small pistons within the Cla-
Val Model 353GF Pressure Control Coupler are made of stainless steel, a Cla-Val exclusive, providing for superior, long lasting sealing and a high level of durability. The Model 353GF Pressure Control Coupler connects to an API adapter utilizing as set of chrome plated, hardened steel balls which grip the underside of the API profile. These balls result in less damage to the API profile and allow the Coupler to more easily swivel atop the API adapter after connection.
Typical Application
CLA-VAL
353GF Pressure Control Coupler

143
X130A X134H
MODEL
TM
Deadman Controls
Air or Hydraulic Applications Comfortable Pistol Grip Design Light Weight Rugged Design Anodized Red for Better Visibility
The Cla-Val Models X130A and X134H Deadman Controls are manually operated, and hand held for remote operation of pressure activated valves or other equipment. They are both spring loaded normally closed, supplying pressure only when they are manually activated by squeezing the lever. There are connections for two hoses. One connection is for incoming supply pressure and the other is for the pressure output. The direction of flow through the Deadman Control is clearly marked on the side.
The Model X1 3 0 ADeadman Control is designed for use with compressed air. It utilizes a three-way air valve which is spring loaded to be normally closed. When the Model X130A is activated, the valve shifts connecting the supply hose to the outlet hose. When the lever is released, the Model X130A closes the supply hose and vents the pressure from the outlet hose to atmosphere. The Model X130A has a large vent port to discharge air rapidly.
The Model X1 3 4 HDeadman Control is designed for use with aviation fuel. It utilizes a two-way valve with a balanced piston which is spring loaded to be normally closed. When the Model X134H is activated, the valve connects the supply hose to the outlet hose. When the lever is released, the Model X134H closes off the supply hose. The X134H Deadman Control maintains pressure in the outlet hose when the Deadman Control is closed.
X134H Hydraulic two-way valve X130A Pneumatic three-way valve

X1 3 4 H Deadman Control and Hose Assembly Available with Six Different Lengths of Hose Premium Quality High Pressure Hose Optional Hose Reel Bumper Stop Hose Pairing Clamps Keep Hoses Neat Male and Female Quick-Disconnect Hose Ends Supplies Pressure only when Manually Activated Direction of Flow Clearly Marked
X135H-45 Assembly
TM
144
MODEL
340AF
TM
Pressure Fuel Servicing Adapter

Conforms to MS2 4 4 8 4 - 5 Durable High- Strength Stainless Steel Body Body, Poppet and Spider are Precision Cast Long Wearing Fluorosilicone Seal
The Cla-Val Model 340AF Pressure Fuel Servicing Adapter is a connection adapter for the delivery of pressurized fuel to military aircraft, military refueling tank trucks, and fueling support vehicles. The design and construction of the Cla-Val 340AF Adapter conform to MIL-A-25896 and MS24484-5. To ensure maximum strength and durability, the Cla-Val 340AF Adapter is constructed of high-strength stainless steel and aluminum. The adapter body, poppet assembly, and spider are precision investment cast for a long service life under highusage conditions. A Fluorosilicone seal bonded to the poppet provides drip-tight sealing throughout the adapters specified temperature range.
SPECIFICATIONS
MILITARY SPECIFICATIONS: NOMINAL SIZ E: LIQUIDS: TEMPERATURE RANGE:
Design and construction per MIL-A25896, Rev. "E" and Military Standard MS24484-5 2.5" Refined petroleum products Fuel: -55C to + 93C (-67F to + 200F) Ambient: -55C to + 177C (-67F to + 350F) 2.5" single point bayonet Adapter Body Investment cast stainless steel 17-4PH per AMS 5355, passivated Poppet Assembly Investment cast aluminum A356T6 with Fluorosilicone elastomer
1.097 1.087
CONNECTION: MATERIALS:
3.640 MAX. (POPPET LIFTED 1.438
3.435 3.425 A
2.549
30
60 (TYP.)
00
1E
Spring Stainless steel 17-7PH per AMS 5763 Screws Corrosion resistant steel per AMS 5737
PA
PACKAGING:
Standard packaging conforms to MIL STD. 1188 (Packaging to other standards at additional cost)
4.688 DIA (MAX.)
A
145
92659-0325 Phone: 949-722-4800 copyright Cla-Val 2004 Printed in USA CLA-VAL P.O. Box 1325 Newport Beach, CASpecifications subject to change without notice.Fax: 949-548-5441 E-mail: claval@cla-val.com Website cla-val.com E-340
NO 1069
10
Spider Investment cast aluminum A356T6
69
001E
X69H
MODEL
Flow Compensating Venturi

Adj ustable Pressure Drop Compensation Accurate At Any Flow Rate Two Separate Adj ustable Outputs Both Adj ustments Located On Top of Body Internal Adj ustment Valves Anodized Aluminum Body
TM
The Cla-Val Model X69H Venturi is an adjustable flow compensating device, which precisely emulates the delivery pressure at the nozzle, regardless of change in the flow rate. Typically, the venturi is mounted just downstream of the pit valve allowing the pit valve to sense locally a pressure that matches the nozzle delivery pressure. As the flow rate increases the sensed pressure decreases. The control valve senses the decreased pressure and
au t o m a t i c a l l y c o m p e n s a t e s fo r t h e s y s t e m p r e s s u r e l o s s. F l ow compensation is field adjusted to precisely match the pressure l o s s o f the system. Two separate outputs are standard on the Cla-Val X69H Venturi. These outputs can be independently adjusted to simulate the nozzle delivery pressure for two different fuel flow paths. For ease of adjustment, the output adjusting screws are conveniently located
side by side on top of the venturi. The nameplate includes easy to follow adjustment instructions. The venturi body is anodized aluminum. All valve components are stainless steel with Nitrile seals. All passages are machined into the body. That means there are no external tubes or fittings to be damaged. The Cla-Val X69H Venturi is available in either 3 or 4 diameters.
Typical Application
Flow
X69H Venturi
TM
146
TM
CAVITATION GUIDE
7 0 0 Series 100- 42 Cavitation Z one
300 280 260 240 220 200
This chart should only be used as a guide to the proper selection of the pressure drop to be taken across Cla-Val Automatic Control Valves. Continued use of a valve in the shaded area of the chart could cause extensive deterioration of the valves internals. Consult factory for specific cavitation information.
100- 01/ 100- 20 Cavitation Z one
Inlet Pressure psi
180 160 140 120 100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
GUIDE ONLY
Outlet Pressure psi

After selecting valve size, locate inlet and outlet pressures on cavitation chart. If point located falls in shaded area, cavitation may occur. P2 Pv The shaded portion of this chart is based on a cavitation index (K) of 0.5 derived from the formula K = P1 = inlet presP1 P2 sure, P2 = outlet pressure, Pv = water vapor pressure relative to atmospheric pressure.
CLA- VAL ( Home Office) P.O. Box 1325 Newport Beach, CA 92659-0325 Phone: (949) 722-4800 Fax: (949) 548-5441 www.cla-val.com E-mail: claval@cla-val.com CLA- VAL CANADA 4687 Christie Drive Beamsville, Ontario, Canada LOR 1B4 Phone: 905-563-4963 Fax: 905-563-4040 E-mail: sales@cla-val.ca CLA- VAL KOREA #309, Daerung Technotown B/D 8th, 481-11, Gasan-dong, Geumcheon-gu, Seoul, Korea Phone: +82-(0)31776-4133(Rep.) Fax: +82-(0)31-776-4136 E-mail: cla-val@cla-val.co.kr CLA- VAL UK Dainton House, Goods Station Road GB-Tunbridge Wells Kent TN1 2 DH England Phone: 011-44-1892-514-400 Fax: 011-44-1892-543-423 E-mail: info@cla-val.co.uk CLA- VAL FRANCE Avenue des Prs Seigneurs ZI de dagneux - 01120 DAGNEUX France Phone: 33-4-72-25-92-93 Fax: 33-4-72-25-04-17 E-mail: cla-val@cla-val.fr
E- Cavitation Guide ( R- 7 / 0 4 )
147
ENGINEERING DATA
Flow of Water Through Standard Wrought Iron or Steel Pipe
Based on Saph and Schoder Formula
Note: For old or rough pipes add 25% to the pressure drop given in the table. Velocities given in light face type. Pressure drop given in bold face type.
TM
P=
3.68V d1.25
1.86
P = Pressure drop, lbs. per sq. in. per 1000 ft. of pipe V = Velocity, feet per second d = Inside diameter of pipe, inches
PRESSURE DROP POUNDS PER SQ. IN. PER 1 0 0 0 FT. OF PIPE ( 1 . 0 Lb. per Sq . In. = 2 . 3 0 Ft. of Water)
Discharge Gallons Vel. Ft. Pressure Vel. Ft. Pressure Vel. Ft. Pressure Vel. Ft. Pressure Vel. Ft. Pressure Vel. Ft. Pressure Vel. Ft. Pressure Vel. Ft. Pressure Vel. Ft. Pressure Drop Per per Drop per Drop per per Drop per Drop per Drop per Drop per Drop per Drop Mn. Sec. Sec. Sec. Sec. Sec. Sec. Sec. Sec. Sec. 1"
1 2 3 4 5 6 8 10 15 20 25 30 35 40 45 50 60 70 80 90 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 550 600 650 700 750 800 850 900 950 1,000 1,100 1,200 1,300 1,400 1,500 1,600 1,800 2,000 2,500 3,000 3,500 4,000 4,500 5,000 6,000 7,000 8,000 9,000 10,000 12,000 14,000 15,000 16,000 18,000 20,000 22,000 24,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 0.37 0.74 1.12 1.49 1.86 2.24 2.98 3.72 5.60 7.44 0.55 2.00 4.25 7.30 11.10 15.40 25.30 40.00 85.00 145.00 0.43 0.64 0.86 1.07 1.28 1.72 2.14 3.21 4.29 5.36 6.43 7.51
1 1/4"
0.50 1.08 1.85 2.81 3.94 6.70 10.20 21.80 36.80 56.00 78.50 100.00
1 1/2"
0.47 0.63 0.79 0.95 1.26 1.57 2.36 3.15 3.94 4.72 5.51 6.30 7.08 7.87 0.50 0.86 1.31 1.82 3.11 4.70 10.10 17.10 26.00 36.40 48.30 62.50 78.00 94.00
2"
0.57 0.76 0.96 1.43 1.91 2.39 2.87 3.35 3.82 4.30 4.78 5.74 6.69 7.65 8.60 9.56 0.52 0.88 1.34 2.85 4.85 7.32 10.40 13.70 17.60 22.10 26.70 37.50 51.80 63.80 79.10 96.80 0.67 1.00 1.34 1.68 2.01 2.35 2.68 3.00 3.35 4.02 4.69 5.37 6.04 6.71 8.38 10.06 11.73
2 1/2"
0.55 1.18 2.00 3.04 4.26 5.14 7.29 9.12 11.00 15.50 21.40 26.40 32.80 40.00 60.60 87.10 115.90
3"
0.87 1.08 1.30 1.52 1.74 1.95 2.17 2.60 3.04 3.48 3.91 4.34 5.42 6.51 7.59 8.68 9.77 10.85 11.94 13.02 0.68 1.02 1.44 1.92 2.45 3.08 3.72 5.20 7.25 8.90 11.10 13.50 20.50 28.80 39.00 49.00 60.60 74.10 88.20 104.00 0.81 0.97 1.14 1.30 1.46 1.62 1.95 2.27 2.59 2.92 3.24 4.05 4.86 5.67 6.48 7.29 8.10 8.91 9.72 10.53 11.35 12.17 12.97 13.78 14.59 15.40
3 1/2"
0.49 0.69 0.93 1.18 1.49 1.80 2.54 3.48 4.33 5.31 7.78 9.90 13.90 18.40 23.60 29.30 35.80 42.60 50.20 58.00 66.80 75.20 85.30 95.30 108.00 118.00
4"
0.88 1.01 1.13 1.26 1.51 1.76 2.01 2.26 2.52 3.15 3.78 4.41 5.04 5.67 6.30 6.93 7.56 8.18 8.82 9.45 10.08 10.70 11.33 11.96 12.59 13.84 15.10 16.36 0.49 0.63 0.79 0.96 1.24 1.86 2.30 2.86 3.47 5.28 7.40 9.80 12.60 15.60 19.00 22.80 26.80 31.00 35.70 40.30 45.50 50.70 56.80 62.80 69.30 82.70 97.00 112.00
5"
1.12 1.28 1.44 1.60 2.00 2.41 2.81 3.21 3.61 4.01 4.41 4.81 5.21 5.61 6.01 6.41 6.82 7.22 7.62 8.02 8.82 9.62 10.42 11.22 12.02 12.82 13.62 14.42 15.22 16.02 17.63 19.24 0.57 0.70 0.87 1.06 1.62 2.28 3.00 3.85 4.76 5.85 6.92 8.20 9.55 10.90 12.40 14.00 15.60 17.40 19.20 21.30 25.40 29.80 34.50 39.70 45.00 50.80 56.70 62.80 69.60 76.80 91.80 108.00
6"
1.11 1.39 1.67 1.94 2.22 2.50 2.78 3.06 3.33 3.61 3.89 4.16 4.44 4.72 5.00 5.27 5.55 6.11 6.66 7.21 7.77 8.32 8.88 9.44 10.00 10.55 11.10 12.22 13.32 14.43 15.54 16.65 17.76 19.98 22.20 0.45 0.68 0.95 1.26 1.62 2.00 1.44 2.45 1.60 2.93 1.76 3.44 1.92 3.98 2.08 4.55 2.24 5.17 2.40 5.85 2.56 6.53 2.72 7.28 2.88 8.07 3.04 8.90 3.20 10.60 3.53 12.50 3.85 14.40 4.17 16.60 4.49 19.00 4.81 21.30 5.13 23.70 5.45 26.40 5.77 29.20 6.09 32.30 6.41 38.60 7.05 45.10 7.69 52.50 8.33 60.00 8.97 68.80 9.62 77.10 10.26 96.10 11.54 117.00 12.83 16.03 19.24 22.43 25.65
8"
0.51 0.63 0.74 0.87 1.02 1.12 1.32 1.49 1.67 1.85 2.05 2.28 2.71 3.18 3.67 4.23 4.80 5.41 6.05 6.72 7.45 8.18 9.82 11.60 13.40 15.40 17.50 19.70 24.50 29.90 45.10 63.20 84.00 108.00
10"
1.63 1.73 1.83 1.93 2.04 2.24 2.44 2.65 2.85 3.05 3.26 3.46 3.66 3.87 4.07 4.48 4.88 5.29 5.70 6.10 6.51 7.32 8.13 10.18 12.21 14.25 16.28 18.31 20.35 24.42 28.50 32.57 0.48 0.53 0.59 0.66 0.73 0.87 1.02 1.18 1.36 1.54 1.73 1.94 2.16 2.38 2.63 3.15 3.64 4.30 4.88 5.59 6.29 7.85 9.57 14.50 20.40 27.20 34.70 43.20 52.30 73.10 98.00 125.00
12"
1.84 1.99 2.13 2.27 2.41 2.55 2.69 2.84 3.12 3.41 3.69 3.97 4.26 4.54 5.11 5.67 7.09 8.51 9.93 11.35 12.76 14.18 17.02 19.85 22.70 25.53 28.37 34.00
0.48 0.55 0.63 0.70 0.79 0.87 0.96 1.06 1.27 1.50 1.74 1.99 2.28 2.56 3.19 3.86 5.88 8.23 10.90 14.10 17.40 21.30 29.80 39.60 50.90 62.80 77.00 108.00
14"
1.98 2.10 2.21 2.33 2.56 2.80 3.03 3.26 3.49 3.73 4.19 4.66 5.82 6.98 8.16 9.32 10.48 11.63 13.97 16.30 18.62 20.95 23.30 27.95 32.60 34.95 37.25 0.48 0.53 0.59 0.65 0.78 0.91 1.06 1.22 1.39 1.56 1.93 2.37 3.58 5.02 6.68 8.52 10.60 12.90 18.20 23.20 30.90 38.30 46.70 66.00 87.50 99.40 112.00
16"
2.11 2.28 2.46 2.64 2.81 3.16 3.51 4.39 5.27 6.14 7.02 7.90 8.78 10.52 12.28 14.04 15.79 17.57 21.08 24.60 26.35 28.10 31.60 35.10 38.64 0.45 0.52 0.60 0.69 0.77 0.96 1.17 1.77 2.49 3.31 4.22 5.22 6.40 8.98 11.90 15.20 19.00 23.40 32.70 43.30 49.50 55.40 69.20 84.80 100.00
18"
2.47 2.75 3.43 4.12 4.81 5.49 6.18 6.86 8.24 9.61 10.98 12.35 13.73 16.48 19.22 20.60 21.96 24.70 27.45 30.20 32.95 34.30 41.20 48.10 0.52 0.63 0.96 1.35 1.79 2.29 2.85 3.48 4.85 6.47 8.25 10.30 12.20 17.70 23.60 26.70 30.20 37.60 45.60 54.00 63.80 69.00 96.20 129.00
20"
0.55 0.78 1.04 1.32 1.64 2.00 3.74 4.76 5.90 7.22 10.20 13.50 15.30 17.40 21.60 26.40 31.20 36.80 39.60 55.50 74.20 95.30 119.00
3.30 3.85 4.41 4.96 5.51 6.61 7.71 8.82 9.92 11.02 13.22 15.42 16.52 17.62 19.83 22.03 24.23 26.43 27.54 33.04 38.55 44.10 49.60
24"
3.02 3.40 3.78 4.54 5.29 6.05 6.81 7.56 9.07 10.59 11.34 12.10 13.60 15.12 16.63 18.15 18.90 22.68 26.45 30.25 34.00 37.80 41.60 45.36 0.51 0.64 0.79 1.09 1.45 1.86 2.20 2.92 3.96 4.51 5.99 6.76 8.45 10.30 12.20 14.30 15.40 21.60 28.80 37.00 45.90 56.00 66.80 78.20
Reprint courtesy of Crane Co. 148
Flange Dimensions and End Details

TM
All flanged Cla-Val valves are furnished faced and drilled unless otherwise specified. The dimensions and drilling of end flanges conform to standards of the American National Standards Institute. The ANSI tables are given here for your convenience. When ANSI standards call for 1/16" raised face, this face is included in the dimensions for the thickness of flange. All dimensions are given in inches.
Ductile Iron Valves* Class 150 and 300 (ANSI B16.42 1987)
Nominal Pipe Size Pressure Class 1.5 2 2.5 3 4 6 8 10 12 14 16 20 24 36 Diameter of Flange 150 300 5.00 6.12 6.00 6.50 7.00 7.50 7.50 8.25 9.00 10.00 11.00 12.50 13.50 15.00 16.00 17.50 19.00 20.50 21.00 23.00 23.50 25.50 27.50 30.50 32.00 36.00 46.00 50.00 Thickness of Flange 150 300 .56 .81 .62 .88 .68 1.00 .75 1.12 .94 1.25 1.00 1.44 1.12 1.62 1.19 1.88 1.25 2.00 1.38 2.12 1.44 2.25 1.69 2.50 1.88 2.75 2.38 3.38 Diameter of Raised Face 150 300 2.88 2.88 3.62 3.62 4.12 4.12 5.00 5.00 6.19 6.19 8.50 8.50 10.62 10.62 12.75 12.75 15.00 15.00 16.25 16.25 18.50 18.50 23.00 23.00 27.25 27.25 42.69 Diameter of Bolt Circle 150 300 3.88 4.50 4.75 5.00 5.50 5.88 6.00 6.62 7.50 7.88 9.50 10.62 11.75 13.00 14.25 15.25 17.00 17.75 18.75 20.25 21.25 22.50 25.00 27.00 29.50 32.00 42.75 46.00 Number of Bolts 150 300 4 4 4 8 4 8 4 8 8 8 8 12 8 12 12 16 12 16 12 20 16 20 20 24 20 24 32 32 Diameter of Bolts 150 300 .50 .75 .63 .63 .63 .75 .63 .75 .63 .75 .75 .75 .75 .88 .88 1.00 .88 1.12 1.00 1.12 1.00 1.25 1.13 1.25 1.25 1.50 1.50 2.00 Diameter of Bolt Holes 150 300 .62 .88 .75 .75 .75 .88 .75 .88 .75 .88 .88 .88 .88 1.00 1.00 1.12 1.00 1.25 1.12 1.25 1.12 1.38 1.25 1.38 1.38 1.62 1.62 2.25
Cast Iron Valves* Class 125 and 250 (ANSI B16.1 1989)
Nominal Pipe Size Pressure Class 1.5 2 2.5 3 4 6 8 10 12 14 16 20 24 36 Diameter of Flange 125 250 5.00 6.12 6.00 6.50 7.00 7.50 7.50 8.25 9.00 10.00 11.00 12.50 13.50 15.00 16.00 17.50 19.00 20.50 21.00 23.00 23.50 25.50 27.50 30.50 32.00 36.00 46.00 50.00 Thickness of Flange 125 250 .56 .81 .62 .88 .69 1.00 .75 1.12 .94 1.25 1.00 1.44 1.12 1.62 1.19 1.88 1.25 2.00 1.38 2.12 1.44 2.25 1.69 2.50 1.88 2.75 2.38 3.38 Diameter of Raised Face 125 250 3.56 4.19 4.94 5.69 6.94 9.69 11.94 14.06 16.44 18.94 21.06 25.56 30.31 43.69 Diameter of Bolt Circle 125 250 3.88 4.50 4.75 5.00 5.50 5.88 6.00 6.62 7.50 7.88 9.50 10.62 11.75 13.00 14.25 15.25 17.00 17.75 18.75 20.25 21.25 22.50 25.00 27.00 29.50 32.00 42.75 46.00 Number of Bolts 125 250 4 4 4 8 4 8 4 8 8 8 8 12 8 12 12 16 12 16 12 20 16 20 20 24 20 24 32 32 Diameter of Bolts 125 250 .50 .75 .63 .63 .63 .75 .63 .75 .63 .75 .75 .75 .75 .88 .88 1.00 .88 1.12 1.00 1.12 1.00 1.25 1.12 1.25 1.25 1.50 1.50 2.00 Diameter of Bolt Holes 125 250 .62 .88 .75 .75 .75 .88 .75 .88 .75 .88 .88 .88 .88 1.00 1.00 1.12 1.00 1.25 1.12 1.25 1.12 1.38 1.25 1.38 1.38 1.62 1.62 2.25
Bronze Valves* Class 150 and 300 (ANSI 16.24 1979)

Nominal Pipe Size Pressure Class 1.5 2 2.5 3 4 6 8 10 12 Diameter of Flange 150 300 5.00 6.12 6.00 6.50 7.00 7.50 7.50 8.25 9.00 10.00 11.00 12.50 13.50 15.00 16.00 19.00 Thickness of Flange 150 300 .44 .69 .50 .75 .56 .81 .62 .91 .69 1.06 .81 1.19 .94 1.38 1.00 1.06 Diameter of Raised Face 150 300 Diameter of Bolt Circle 150 300 3.88 4.50 4.75 5.00 5.50 5.88 6.00 6.62 7.50 7.88 9.50 10.62 11.75 13.00 14.25 17.00 Number of Bolts 150 300 4 4 4 8 4 8 4 8 8 8 8 12 8 12 12 12 Diameter of Bolts 150 300 .50 .75 .63 .63 .63 .75 .63 .75 .63 .75 .75 .75 .75 .88 .88 .88 Diameter of Bolt Holes 150 300 .62 .88 .75 .75 .75 .88 .75 .88 .75 .88 .88 .88 .88 1.00 1.00 1.00
Cast Steel Valves* Class 150 and 300 (ANSI 16.5 1988)
Nominal Pipe Size Pressure Class 1.5 2 2.5 3 4 6 8 10 12 14 16 20 24 E- ED ( R- 7 / 0 4 ) Diameter of Flange 150 300 5.00 6.12 6.00 6.50 7.00 7.50 7.50 8.25 9.00 10.00 11.00 12.50 13.50 15.00 16.00 17.50 19.00 20.50 21.00 23.00 23.50 25.50 27.50 30.50 32.00 36.00 Thickness of Flange 150 300 .56 .81 .62 .88 .69 1.00 .75 1.12 .94 1.25 1.00 1.44 1.12 1.62 1.19 1.88 1.25 2.00 1.38 2.12 1.44 2.25 1.69 2.50 1.88 2.75 Diameter of Raised Face 150 300 2.88 2.88 3.63 3.63 4.13 4.13 5.00 5.00 6.19 6.19 8.50 8.50 10.63 10.63 12.75 12.75 15.00 15.00 16.25 16.25 18.50 18.50 23.00 23.00 27.25 27.25 Diameter of Bolt Circle 150 300 3.88 4.50 4.75 5.00 5.50 5.88 6.00 6.62 7.50 7.88 9.50 10.62 11.75 13.00 14.25 15.25 17.00 17.75 18.75 20.25 21.25 22.50 25.00 27.00 29.50 32.00 Number of Bolts 150 300 4 4 4 8 4 8 4 8 8 8 8 12 8 12 12 16 12 16 12 20 16 20 20 24 20 24 Diameter of Bolts 150 300 .50 .75 .63 .63 .63 .75 .63 .75 .63 .75 .75 .75 .75 .88 .88 1.00 .88 1.12 1.00 1.12 1.00 1.25 1.13 1.25 1.25 1.50 Diameter of Bolt Holes 150 300 .62 .88 .75 .75 .75 .88 .75 .88 .75 .88 .88 .88 .88 1.00 1.00 1.12 1.00 1.25 1.12 1.25 1.12 1.38 1.25 1.38 1.38 1.62
*Cla-Val valves can be furnished in aluminum.
149
150
CLA-VALWARRANTY
3 Year Warranty on Cla- Val Quality Products
This is a Limited Warranty
Automatic valves and controls as manufactured by Cla-Val are warranted for three years from date of shipment against manufacturing defects in material and workmanship which develop in the service for which they are designed, provided the products are installed and used in accordance with all applicable instructions and limitations issued by Cla-Val. We will repair or replace defective material, free of charge which is returned to our factory, transportation charges prepaid, provided that after inspection the material is found to have been defective at time of shipment. The warranty is expressly conditioned on the purchasers giving Cla-Val immediate written notice upon discovery of the defect. Components used by Cla-Val, but manufactured by others, are warranted only to the extent of that manufacturers guarantee. This warranty shall not apply if the product has been altered or repaired by others, and Cla-Val shall make no allowance or credit for such repairs or alterations unless authorized in writing by Cla-Val.
Disclaimer of Warranties & Limitation of Liability
The foregoing warranty is exclusive and in lieu of all other warranties and representations whether expressed, implied, oral or written, including but not limited to, any implied warranties or merchantability or fitness for a particular purpose. All such other warranties and representations are hereby cancelled.
Cla-Val shall not be liable for any incidental or consequential loss, damage or expense arising directly or indirectly from the use of the product. Cla-Val shall not be liable for any damages or charges for labor or expense in making repairs or adjustments to the product. Cla-Val shall not be liable for any damages or charges sustained in the adaptation or use of its engineering data and services.
No representative of Cla-Val may change any of the foregoing or assume any additional liability or responsibility in connection with the product.
The liability of Cla-Val is limited to material replacements F.O.B. Newport Beach, California.
CLA- VAL KOREA
CLA- VAL
CLA- VAL CANADA
CLA- VAL UK
CLA- VAL FRANCE
P O Box 1325 Newport Beach CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: claval@cla-val.com
4687 Christie Drive Beamsville, Ontario Canada LOR 1B4 Phone: 905-563-4963 Fax: 905-563-4040 E-mail sales@cla-val.ca
Mega Center #803, SKn Technopark Sangdaewon-dong, Jungwon-gu, Seongnam-si, Kyunggi-do, 462-721 Korea, Phone: +82-(0)31-776-4133(Rep.) Fax: +82-(0)31-776-4136 www.cla-val.co.kr
Dainton House, Goods Station Road GB - Tunbridge Wells Kent TN1 2 DH England Phone: 44-1892-514-400 Fax: 44-1892-543-423 E-mail: info@cla-val.co.uk
Avenue des Prs Seigneurs ZI de Dagneux - 01120 Dagneux, France Phone: 33-4-72-25-92-93 Fax: 33-4-72-25-04-17 E-mail: cla-val@cla-val.fr
TM
CLA-VALWARRANTY
This is a Limited Warranty
Roll Seal automatic valves and controls as manufactured by Cla-Val are warranted for one year from date of shipment against manufacturing defects in material and workmanship which develop in the service for which they are designed, provided the products are installed and used in accordance with all applicable instructions and limitations issued by Cla-Val. We will repair or replace defective material, free of charge which is returned to our factory, transportation charges prepaid, provided that after inspection the material is found to have been defective at time of shipment. The warranty is expressly conditioned on the purchasers giving Cla-Val immediate written notice upon discovery of the defect. Components used by Cla-Val, but manufactured by others, are warranted only to the extent of that manufacturers guarantee. This warranty shall not apply if the product has been altered or repaired by others, and Cla-Val shall make no allowance or credit for such repairs or alterations unless authorized in writing by Cla-Val.
1 Year Warranty on Cla-Val 700 Series Quality Products
Disclaimer of Warranties & Limitation of Liability
The foregoing warranty is exclusive and in lieu of all other warranties and representations whether expressed, implied, oral or written, including but not limited to, any implied warranties or merchantability or fitness for a particular purpose. All such other warranties and representations are hereby cancelled.
Cla-Val shall not be liable for any incidental or consequential loss, damage or expense arising directly or indirectly from the use of the product. Cla-Val shall not be liable for any damages or charges for labor or expense in making repairs or adjustments to the product. Cla-Val shall not be liable for any damages or charges sustained in the adaptation or use of its engineering data and services.
No representative of Cla-Val may change any of the foregoing or assume any additional liability or responsibility in connection with the product.
The liability of Cla-Val is limited to material replacements F.O.B. Newport Beach, California.
CLA- VAL KOREA
CLA- VAL
CLA- VAL CANADA
CLA- VAL UK
CLA- VAL FRANCE
P O Box 1325 Newport Beach CA 92659-0325 Phone: 949-722-4800 Fax: 949-548-5441 E-mail: claval@cla-val.com
4687 Christie Drive Beamsville, Ontario Canada LOR 1B4 Phone: 905-563-4963 Fax: 905-563-4040 E-mail sales@cla-val.ca
Mega Center #803, SKn Technopark Sangdaewon-dong, Jungwon-gu, Seongnam-si, Kyunggi-do, 462-721 Korea, Phone: +82-(0)31-776-4133(Rep.) Fax: +82-(0)31-776-4136 www.cla-val.co.kr
Dainton House, Goods Station Road Avenue des Prs Seigneurs ZI de Dagneux - 01120 GB - Tunbridge Wells Dagneux, France Kent TN1 2 DH England Phone: 33-4-72-25-92-93 Phone: 44-1892-514-400 Fax: 33-4-72-25-04-17 Fax: 44-1892-543-423 E-mail: cla-val@cla-val.fr E-mail: info@cla-val.co.uk
TM
151

Cla-Val Reference Catalogue

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Cla-Val Reference Catalogue

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Quick Reference Product Guide

Automatic Control Valves

Automatic Control Valves

Pressure Relief Valves

Pressure Reducing Valves

Flow Control Valves

Level Control Valves

Electronic Control Valves

Pump Control Valves

Controls and Accessories

Engineering Information and Warranty

BASIC MAIN VALVE

Control is turned to exhaust cover chamber pressure.

Control is turned to apply pressure to cover chamber.

By a difference in two pressures

Liquid Level Controller

Rate of Flow Controller

To Orifice Plate in Main Line

Standard Flow Normal so valve closes against the pressure

Reverse Flow O.K.... but only under specific conditions

CLA- VAL KOREA

CLA-VAL 2004 Printed in USA Specifications subject to change without notice.

Cla-Val Product Identification

INLET EINTRITT ENTREE ENTRADA

SIZE & CAT NO. STOCK NO.

MFD. BY CLA-VAL NEWPORT BEACH, CALIF, U.S.A.

SIZE & CAT NO. STOCK NO.

SIZE & CAT NO. STOCK NO.

SPRING RANGE MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

REDUCED PRESSURE BACKFLOW PREVENTION DEVICE

CLA- VALNEWPORT BEACH,

SPECIFY WHEN ORDERING

UNLESS OTHERWISE SPECIFIED

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY

thorized product alterations or charges accruing there from.

CLA- VAL KOREA

CLA-VAL 2004 Printed in USA Specifications subject to change without notice.

Grooved End 1 2"- 2"- 3"- 4"- 6"

Fluids -40 to 180 F

2" - 3" - 4"

Pressure Ratings (Recommended Maximum Pressure - psi)

Standards* B16.42 B16.5 B16.24

150 lb. 250 285 225

2" Globe, Threaded

400 400 400

400 400 400 400

16" Globe, Flanged

4" Angle, Flanged

Bronze is standard. Stainless Steel is optional. Buna-N Rubber

Stainless Steel is standard.

Nylon Reinforced Buna-N Rubber Stainless Steel

2940 7655 13320 706 1837 3200

Equivalent Globe Length Pattern of Angle Pipe Pattern K Factor

Globe Pattern Angle Pattern Fl. Oz U.S. Gal. ml Litres

Liquid Displaced from Cover Chamber When Valve Opens

36.2 109.8 159

C V = U.S. (gpm) @ 1 psi differential at 60 F water

11/2 1 11/4 11/2 2

Pressure Drop psi

*112" Size Only

100-01 Grooved (Globe)

100-01 Grooved (Angle)

2.75 2.50 2.00 1.25 18 3 10 70 64 51 32 18 1.4

SPACER, WASHER DISC