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HowtoreplaceVectraB2.6V6 Y26SEcambelt
PartoftheHowtoseriesproducedbyVVON.co.uk
Creditto&PDFoforiginalhowtobyLeeky Disclaimer
TheownersofVVONacceptnoresponsibilityforanydamagetoanypersonorany vehiclebyfollowingorusingtheinformationcontainedwithinthishowtoGuide.
Copyright20082010.vvon.co.ukVauxhallVectraOwnersNetwork

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Beforeyoustart
Containedinthishowtoistheinformationrequiredtochangeyourcambelt.Itisnotasubstituteforexperience, andyoushouldnotattempttodothisyourselfunlessyouareabsolutelysureofyourabilitiestodothejob.Belowis prettymuchalltheinformationthatyoushouldneedinordertodothejobcorrectly,usingthecorrecttooling.

ReplacementIntervalGuide

Vauxhallrecommendreplacementasfollows: Replacementevery40,000milesor4years,whicheveroccursfirst(tensionerpulleymustalsobereplaced). NOTE:Theprevioususeandservicehistoryofthevehiclemustalwaysbetakenintoaccount.

Labourtime
Toremoveandreplace:2.5hrs Skilllevel:Intermediatetoadvance.

SpecialTools
1. 2. 3. 4. 5. 6. KentMooreNo.KM8001.RHcamshaftlockingtool(red) KentMooreNo.KM8002.LHcamshaftlockingtool(green) KentMooreNo.KM80010Crankshaftlockingtool. KentMooreNo.KM80020Camshafttiminggauge KentMooreNo.KM80030Beltholdingtool/wedge(yellow) KentMooreNo.KM8831Enginesupport

Thishowtoassumesyouhavethecorrecttoolsorequivalentasrequiredtochangethecambelt.

Suggestions
1. 2. 3. 4. 5. 6. Disconnectbatteryearthlead. DONOTturncrankshaftorcamshaftwhentimingbeltremoved. Removesparkplugstoeaseturningengine. Turnengineinnormaldirectionofrotation(unlessotherwisestated). DONOTturnengineviacamshaftorothersprockets. Observealltighteningtorques.


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Removalofcambelt
1. Remove: Air filter housing and hoses. Engine undershield. RH inner wing panel. Engine stabiliser (if fitted). Slacken retaining clips and remove cable duct. PAS pump pulley. Auxiliary drive belt tensioner. Crankshaft pulley bolts [1] . Crankshaft pulley [2] . Timing belt cover. Turn crankshaft clockwise until just before timing marks aligned [3] & [4] Fit locking tool to crankshaft [5] Tool No.KM-800-10. Turn crankshaft slowly clockwise until tool arm rests against water pump flange. Secure in position. Ensure timing marks aligned [3] & [4] .

2. 3. 4.

NOTE: Camshaft sprockets have dual timing marks. Camshaft sprocket CA1 timing mark 1 must align with timing mark [4] camshaft sprocket CA2 timing mark 2 must align with timing mark [4] etc. 5. Fit locking tool between camshaft sprockets CA3 & CA4 [6] Tool No.KM-800-2 (green). If locking tool will not fit between camshaft sprockets CA3 & CA4: Slacken lower guide pulley bolt [7] Release belt tension slightly by turning lower guide pulley G1. Fit locking tool between camshaft sprockets CA1 & CA2 [6] Tool No.KM-800-1 (red). If locking tool will not fit between camshaft sprockets CA1 & CA2: Slacken upper guide pulley bolt [8] Release belt tension slightly by turning upper guide pulley G2. Slacken tensioner bolt [9]. Turn tensioner pulley fully clockwise to release tension on belt [10]. Lightly tighten bolt. If not previously carried out: Slacken lower guide pulley bolt [7] . Slacken upper guide pulley bolt [8] . Remove timing belt. If camshaft sprockets are to be removed: Note position of dowel pins in relation to timing marks. Camshaft sprocket CA1 uses No.1 for dowel pin location and timing mark alignment [11] . Camshaft sprocket CA2 uses No.2, CA3 uses No.3, CA4 uses No.4. Fit new bolts [12]. Tightening torque: 50 Nm + 60 + 15.

6.

7.

8.

Installationofnewcambelt
NOTE: Renew timing belt if it has been disturbed or removed from engine. Ensure dimensions of new belt match original belt.

1. Ensurealllockingtoolslocatedcorrectly[5]&[6] 2. Ensureengineiscoldbeforeinstallingbelt. 3. Fittimingbelttocrankshaftsprocket.Ensuredoublelinesonbelt[13]alignedwithcrankshafttimingmarks [3] 4. Observedirectionofrotationmarksonbelt[14] 5. Wedgebeltintoposition.UsetoolNo.KM80030[15] 6. Fittimingbeltaroundtensionerpulley[10] 7. FittimingbelttocamshaftsprocketsCA1&CA2.Ensuresinglelinesonbelt[16]alignedwithtimingmarks [4]Ensurebeltistautbetweensprockets. 8. FittimingbeltaroundupperguidepulleyG2.

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9. FittimingbelttocamshaftsprocketsCA3&CA4.Ensuresinglelinesonbelt[16]alignedwithtimingmarks 4].Ensurebeltistautbetweensprockets. 10. FittimingbeltaroundlowerguidepulleyG1. 11. Ensureslackatdoesnotexceed10mm. 12. Turnlowerguidepulley[17]anticlockwiseuntilthetipoftheeccentricispositionedatapproximately2 o'clock[18] 13. Tightenboltto40Nm[7]. 14. Turnupperguidepulley[19]anticlockwiseuntilthetipoftheeccentricispositionedatapproximately11 o'clock[20]. Tightenboltto40Nm[8]. 15. Slackentensionerbolt[9]. 16. Turntensionerpulley[10]fullyanticlockwiseuntilitjustreachesstop. 17. Allowtensionerpulleytoturnbackslowlyuntiladimensionof1mmisattained[21].Tightenboltto20Nm [9] 18. Remove:Lockingtools[5]&[6],andBeltholdingtool[15]. 19. Turncrankshaftslowlytwoturnsclockwiseuntiljustbeforetimingmarksaligned[3]&[4]. NOTE:Beltmarksareforinstallationpurposesonly.Theywillnolongeralignoncecrankshafthasbeenturned. 20. Fitlockingtooltocrankshaft[5].ToolNo.KM80010.Turncrankshaftslowlyclockwiseuntiltoolarmrests againstwaterpumpflange.Secureinposition. 21. Ensuretimingmarksaligned[3]. 22. FittiminggaugetocamshaftsprocketsCA3&CA4[22].ToolNo.KM80020. 23. Slackenlowerguidepulleybolt[7]. 24. Turnlowerguidepulley[17]anticlockwiseuntiltimingmarksoncamshaftsprocketandtiminggauge aligned[23].Thetipoftheeccentricisnowpositionedatapproximately12o'clock[24].Tightenboltto40 Nm[7]. 25. FittiminggaugetocamshaftsprocketsCA1&CA2[22].ToolNo.KM80020. 26. Slackenupperguidepulleybolt[8]. 27. Turnupperguidepulley[19]anticlockwiseuntiltimingmarksoncamshaftsprocketandtiminggauge aligned[23].Thetipoftheeccentricisnowpositionedatapproximately9o'clock[25].Tightenboltto40 Nm[8]. 28. Ifupperguidepulleyismarkedwiththeletter'B'[26],ensurethisispositionedwithinthe'SafeZone'[27]. NOTE:Iftheletter'B'isNOTwithinthisarea,theguidepulleywilllockupcausingseriousenginedamage. 29. Removetiminggauge[22]. 30. Slackentensionerbolt[9]. 31. Turntensionerpulley[10]fullyanticlockwiseuntilitjustreachesstop. 32. Releasetensionerpulleyslowlyuntilmarksareapproximately34mmapart[28].Tightenboltto20Nm[9]. 33. Removecrankshaftlockingtool[5]. 34. Turncrankshaftslowlytwoturnsclockwiseuntiljustbeforetimingmarksaligned[3]&[4]. 35. Fitlockingtooltocrankshaft[5].ToolNo.KM80010.Turncrankshaftslowlyclockwiseuntiltoolarmrests againstwaterpumpflange.Secureinposition. 36. Ensuretimingmarksaligned[3].

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37. FittiminggaugetocamshaftsprocketsCA1&CA2andCA3&CA4inturn[22].ToolNo.KM80020. 38. Ensuretimingmarksoncamshaftsprocketandtiminggaugealigned[23]. 39. Ifnecessary:Repeattensioningandadjustmentprocedures.Startatlowerguidepulley[17]. 40. Remove:Camshafttiminggauge[22]&Crankshaftlockingtool[5] 41. Installcomponentsinreverseorderofremoval. NOTE:Duringremovaloftimingbeltcoversthesealingtapemaybecomedamagedordetached,resultingin severeenginedamageifitcomesintocontactwithtimingbelt.Ensuresealingtapeissecuredtotimingbeltcovers withasuitableadhesiveandrenewedifnecessary. 42. Tightencrankshaftpulleyboltsto20Nm[1].

Copyright20082010.vvon.co.ukVauxhallVectraOwnersNetwork

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Copyright20082010.vvon.co.ukVauxhallVectraOwnersNetwork

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