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    Lean Manufacturing Principles Made Easy
    Lean Manufacturing Principles Made Easy
    Lean Manufacturing Principles Made Easy
    Ebook98 pages1 hour

    Lean Manufacturing Principles Made Easy

    By Jeannine Hill

    ()

    Read preview

    About this ebook

    These Are Some Of The Tips You Will Find In The Book :

    * What Is Lean Manufacturing?
    * Lean Manufacturing Tools
    * Questions, Diagnostics And Assesments
    * Areas In Business Where Lean Can Help
    * 5 Steps To Enable Lean Manufacturing Into Your Business
    * Lean Manufacturing And Consulting Firms In The UK
    * Definition Of Lean Manufacturing
    * Important Lean Manufacturing Terms : Definition
    * Lean Manufacturing Led Signs
    * Lean Manufacturing Consulting Ontario Canada
    * Lean Manufacturing Principles
    * Lean Manufacturing Processes
    * Lean Manufacturing Towards Success
    * Free Training On Lean Manufacturing
    * Lean Manufacturing In The UK
    * What Is Lean Manufacturing?
    * Companies That Use Lean Manufacturing With Success
    * Implementing Lean Manufacturing Systems
    * Lean Manufacturing Books
    * Lean Manufacturing Consultants
    * Implementing The Lean Manufacturing Strategy
    * Lean Manufacturing Printing Industry
    * Lean Manufacturing Six Sigma
    * The Benefits Of A Lean Manufacturing System
    * Move Ahead The Corporate Ladder With Lean Manufacturing
    Training
    * The Philosophy Of Lean Manufacturing
    * What Is Lean Manufacturing?
    * The Lean Manufacturing Process
    * Learning The Basics Of Lean Manufacturing And Processing
    * When Is A Change In Management Required In Lean
    Manufacturing?
    * The Five Principles Of Lean Manufacturing
    LanguageEnglish
    PublisherJeannine
    Release dateJun 30, 2018
    ISBN9788828347163
    Lean Manufacturing Principles Made Easy

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      Book preview

      Lean Manufacturing Principles Made Easy - Jeannine Hill

      Lean Manufacturing Principles Made Easy

      Page 6 of 6

      Lean Manufacturing Principles Made Easy

      Contents

      What Is Lean Manufacturing? .................................................................................................................... 8

      Lean Manufacturing Tools ....................................................................................................................... 10

      Questions, Diagnostics And Assesments.............................................................................................. 12

      Areas In Business Where Lean Can Help............................................................................................... 14

      5 Steps To Enable Lean Manufacturing Into Your Business................................................................ 16

      Lean Manufacturing And Consulting Firms In The UK ......................................................................... 18

      Definition Of Lean Manufacturing ........................................................................................................... 21

      Important Lean Manufacturing Terms : Definition ................................................................................ 22

      Lean Manufacturing Led Signs................................................................................................................ 23

      Lean Manufacturing Consulting Ontario Canada .................................................................................. 26

      Lean Manufacturing Principles................................................................................................................ 29

      Lean Manufacturing Processes ............................................................................................................... 32

      Lean Manufacturing Towards Success .................................................................................................. 35

      Free Training On Lean Manufacturing .................................................................................................... 37

      Lean Manufacturing In The UK ................................................................................................................ 40

      What Is Lean Manufacturing? .................................................................................................................. 43

      Companies That Use Lean Manufacturing With Success..................................................................... 46

      Implementing Lean Manufacturing Systems.......................................................................................... 49

      Lean Manufacturing Books ...................................................................................................................... 52

      Lean Manufacturing Consultants ............................................................................................................ 55

      Implementing The Lean Manufacturing Strategy................................................................................... 58

      Lean Manufacturing Printing Industry .................................................................................................... 60

      Lean Manufacturing Six Sigma................................................................................................................ 63

      The Benefits Of A Lean Manufacturing System..................................................................................... 65

      Move Ahead The Corporate Ladder With Lean Manufacturing Training............................................. 68

      The Philosophy Of Lean Manufacturing ................................................................................................. 71

      What Is Lean Manufacturing? .................................................................................................................. 74

      The Lean Manufacturing Process ........................................................................................................... 77

      Learning The Basics Of Lean Manufacturing And Processing ............................................................ 80

      When Is A Change In Management Required In Lean Manufacturing?............................................... 83

      The Five Principles Of Lean Manufacturing ........................................................................................... 86

      Page 7 of 7

      Lean Manufacturing Principles Made Easy

      What Is Lean Manufacturing?

      Why is Lean Manufacturing or thinking so prevalent in the modern current economies of scale?

      To remain competitive, agile and the lowest cost producers, providers and streamlined

      business, getting rid of waste and being highly, consistently and sustainable is key for survival and thriving in this new economy.

      Lean manufacturing or thinking is exactly what the name sounds like - it is about 'cut to the bone', fat-trimmed, streamlining operation and organizations.

      Authors Womack and Jones define lean thinking as a set or collection of 'efficiency tools' that you can unleash in your business to save money, reduce cost and waste and deliver consistent and effective service that is affordable and pleasing to your customers. It is about vision and tools for reducing variability and cutting down on waste, being efficient and running a smooth and competitive, even profitable operation, well.

      The thinking was initially championed by pioneers like Toyota and it was eventually adopted by the Japanese automakers as the principle upon which they wanted to build, run and grow their businesses. Only a little later, will the Western world catch onto the value and potential of this approach to their respective organizations and operations.

      Some have referred to lean manufacturing as the TOYOTA PRODUCTION SYSTEM, or JIT

      (just-in-time) manufacturing, paying attention to things like flow productions, line operations, value streams, Kaizen (which we will get to later). In any lean manufacturing process and

      approach there are a couple of things to pay attention to. There is discipline, planning, rigor, scientific approach and statistically-based tools required and applied to make this business paradigm fit, work and last.

      Lean manufacturing will help you in your business take a serious look at visible causes and effects in your business. Aspects that could get some attention could include things like: inventory

      movement/motion

      Page 8 of 8

      Lean Manufacturing Principles Made Easy

      waiting or queues

      broken machines or tools (missing)

      dirt and clutter

      noise

      … and many others.

      Things that we can see that is obvious waste or inefficiencies attract attention and demand action. This is where lean manufacturing steps in and makes the difference. It deals with the problems that we can actually SEE and do something about.

      Page 9 of 9

      Lean Manufacturing Principles Made Easy

      Lean Manufacturing Tools

      Some of the lean manufacturing tools that might be able to help you in your processes are:

      §

      5S

      §

      Cellular Manufacturing

      §

      Mistake Proofing

      §

      Set-Up Reduction

      A basic fundamental tool in Lean manufacturing that can help any business the '5S' approach is an organizing, structuring technique to get rid of clutter and waste. Cleanliness and having a set place for everything is key.

      The name stems from the Japanese meanings and equivalent words for…

      §

      Sorting things (seiri)

      §

      Setting things in a particular order (Seiton)

      §

      Shining, daily maintenance (Seiso)

      §

      Standardization (Seiketsu)

      §

      Sustainability (shitsuke)

      Cut costs and reduce waste by applying these simple techniques to your business today.

      Cellular manufacturing has to do with organizing not the workplace only but the work as well.

      Work-cells and designated work- areas, certain spaces for certain activities, minimizes

      movement of people and things, therefore costing less. In an operational sense this means no batching, no waiting, no delays, no queuing, just smooth operation and easy flow.

      Mistake-proofing (Poka-Yoke)

      Built-in safeguards, reducing defects to zero is at the center of this approach. Highlighting problems as they occur, not letting mistakes, oversights and errors slip through is key.

      Page 10 of 10

      Lean Manufacturing Principles Made Easy

      Processes are designed around this principle to be more efficient and will help you business cut down on cost, scrap and waste.

      (SMED or single minute exchange of dies ) Quick and speedy change-over in business

      processes, manufacturing and operations are essential. Remember time and quality matters,

      means money! Process thinking is the key here. Getting rid of unnecessary steps, actions or movement are key. Reducing time on any line, saves money.

      There is more to lean manufacturing that just these couple of tools. They just serve as an introduction to some of the major business enablers that LM can bring to your business and organization.

      Page 11 of 11

      Lean Manufacturing Principles Made Easy

      Questions, Diagnostics And Assesments

      You can not change what you do not acknowledge or know about. Lean Manufacturing brings

      with the

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