Auto-Transformer Design - A Practical Handbook for Manufacturers, Contractors and Wiremen
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Auto-Transformer Design - A Practical Handbook for Manufacturers, Contractors and Wiremen - Alfred H. Avery
AUTO-TRANSFORMER
DESIGN
A PRACTICAL HANDBOOK
FOR MANUFACTURERS, CONTRACTORS,
AND WIREMEN
BY
ALFRED H. AVERY
ASSOC. INST. ELECTRICAL ENGINEERS
TWENTY-F1VE ILLUSTRATIONS
1909
INTRODUCTORY.
THE position of the Auto-transformer appears to be much the same as that of the small dynamo a few years ago—a little more than toys, and yet hardly worth the serious consideration of our electrical designers. What I attempted to do in the A B C of Dynamo Design
by indicating certain systematic lines on which the design of small machines could be successfully conducted, will I hope bear the same method of application to the present kindred subject, with some measure of success.
The design of large transformers has been reduced to a fine art by many of our leading authorities; auto-transformers, however, are in a class by themselves, and are, in the main, too small for the methods that are in vogue with their larger brethren to be strictly applicable.
To fill this palpable gap to eliminate rule-of-thumb, and to do common justice to what is really an important commercial instrument at the present juncture, has been my object; and I wish to take this opportunity of tendering my grateful acknowledgments to the various technical friends who have lent their kindly aid in the preparation of this little work.
ALFRED H. AVERY.
TUNBRIDGE WELLS:
August, 1909.
CONTENTS.
CHAPTER I.
CLASSIFICATION OF TRANSFORMERS.
Comparison of different types—Ordinary, auto, and balancing transformers—Points of economy—Diagrams of connections
CHAPTER II.
MODERN METHODS OF ILLUMINATION.
Transition stages from carbon to metallic filaments—Voltage restrictions—Public supply pressures—Advantages of transforming to low pressure
CHAPTER III.
ELEMENTARY THEORY. FUNDAMENTAL FORMULÆ.
Magnetic behaviour of iron with alternating current—Hysteresis—Energy losses in iron and copper circuits—Temperature rise as affecting the rating
CHAPTER IV.
PRACTICAL DESIGN.
Public supply variations—Procedure in design—Tables and constants—Balancing theoretical and practical requirements—Details of design.
CHAPTER V.
EFFICIENCY CALCULATIONS.
Calculation of no-load losses—Full-load efficiency—Power factor
CHAPTER VI.
CONSTUCTIONAL DETAILS.
Core assembling—Coil winding—Insulating—Mounting—Enclosing
ILLUSTRATIONS.
AUTO-TRANSFORMER IN IRON CASE, WITH LID REMOVED
1. ORDINARY TRANSFORMER DIAGRAM
2. AUTO-TRANSFORMER DIAGRAM
3. BALANCING-TRANSFORMER DIAGRAM
4. BALANCING-TRANSFORMER UNEQUALLY LOADED
5. THREE-WIRE SYSTEM OF DISTRIBUTION
6. HYSTERESIS CURVE
7. PERMEABILITY CURVES OF LOHYS AND STALLOY BRAND SHEETS
8. ENERGY LOSS CURVES FOR STALLOY, WORKING AT DIFFERENT FREQUENCIES AND FLUX-DENSITIES
9. TEMPERATURE-RISE OF TRANSFORMER COILS WORKED AT DIFFERENT CURRENT-DENSITIES
10. TABULATED DATA OF TRANSFORMER CORES
11. CURVE OF TRANSFORMER CONSTANTS
12. DIAGRAM ILLUSTRATING DISTRIBUTION OF LOAD BETWEEN THE TRANSFORMER COILS
13. TABLE GIVING PROPERTIES OF COPPER CONDUCTORS
14. DIAGRAM ILLUSTRATING COPPER CALCULATIONS
15. PHASE-DIFFERENCE BETWEEN ALTERNATING VOLTS AND AMPERES
16. POWER-FACTOR DIAGRAM
17. MAGNETIC JOINTS IN CORES
18. METHOD OF ASSEMBLING STAMPINGS
19. FORMER, FOR WINDING COILS
20. CONNECTIONS OF TRANSFORMER COILS
21. TAPING THE COILS
22. BRACKET FOR MOUNTING TRANSFORMER
23. WORKING DRAWINGS OF IRON CASE FOR COMPLETELY INCLOSING THE AUTO-TRANSFORMER
24. PHOTOGRAPH OF THE FINISHED INSTRUMENT MOUNTED ON IRON BACKPLATE
AUTO-TRANSFORMER DESIGN.
CHAPTER I.
CLASSIFICATION OF TRANSFORMERS.
Comparison of different types—Ordinary, auto, and balancing transformers—Points of economy—Diagrams of connections.
ONE hears a good deal about Auto-transformers
since the advent of the metallic-filament lamp; in fact they have come so much into prominence as to justify some little attempt to investigate the practical side of their design, to an extent befitting an instrument which plays such an important part in the commercial electrical world of to-day, where electric light is no longer merely a luxury, but a necessity. Moreover, apart from the scientific interest attached to this subject, there is a pecuniary side which will appeal strongly to those of us who have the privilege of paying quarterly electric light bills.
To give an instance of the extent to which auto-transformers touch the pocket, let us take for an illustration the comparative cases of two private house installations, one with ordinary carbon filament lamps, and the other with metallic filament lamps; each house wired for fifty 16 c.p. and twenty-four 8 c.p. lamps.
Economy.
The initial outlay in each of these two cases will be:—
But the running expenses, assuming that the consumption of current will be equivalent to the whole of the lamps being in use one hour per diem throughout the year, will be as follows:—